FRONT BODY PILLAR CUT AND JOIN REPLACEMENT SECTIONS



  1. REMOVAL

    Symbol Meaning
    A0044JV Remove Weld Points
    A0044IN Remove Weld Points
    A0044HX Remove Weld Points
    A003IFS Cut with Disc Sander etc.
    A0044JE Cut and Join Location
    A003IJ0 Cut Location for Supply Parts

      REMOVAL POINT

    1. Carefully cut the rocker reinforce outer so not to damage *1.

    2. *2 indicates the location of the foamed sealing material. Be careful when cutting as the foamed sealing material is located near the cutting position.

    A003ILRE05
    A003IJOE04

  2. INSTALLATION

    Symbol Meaning
    A0044JV Remove Weld Points
    A0044J5 Spot Weld
    A0044GV Plug Weld
    A0044HE Plug Weld
    A0044K1 Plug Weld
    A0044JE Cut and Join Location
    A003IK4 Fillet Weld
    A0044IA Butt Weld
    A0044HB Body Sealer

      INSTALLATION POINT

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

    4. Before installing a new part, apply body sealer.

      Tech Tips

      Apply body sealer in an even, continuous bead.

    5. Before temporarily installing the new parts, weld the rocker reinforce outer, front body pillar reinforce lower, front body pillar inner and front body pillar upper outer with the standard number of welding points.

    6. When welding *1, make a hole on a new part for plug welding and weld the panel with the panel.

    7. *2 indicates the location of the foamed sealing material. Be careful when welding as the foamed sealing material is located near the area that is cut and joined together.

    8. After welding the rocker reinforce outer, front body pillar reinforce lower, front body pillar inner and front body pillar upper outer to the vehicle side, install the *3.

    9. After welding, apply the foamed sealing material to the corresponding parts. (See the painting / coating)

    10. After welding, apply body sealer to the corresponding parts. (See the painting / coating)

    11. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A003IL9E04
    A003ILWE03
    A003IHPE03