ROOF PANEL ASSEMBLY REPLACEMENT

Info Added 2017-08-29

B000GMU

  1. REMOVAL

    Symbol Meaning
    B003XIE Remove Weld Points
    B003XJ5 Remove Weld Points
    B000GJ4
    B000GUL

  2. INSTALLATION

    Symbol Meaning
    B000GHS Spot Weld
    B003XI7 Plug Weld
    B003XI6 Plug Weld
    B000GPP Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before temporarily installing the new parts, apply body sealer to the roof panel reinforcement.

      Tech Tips

      Apply enough body sealer to the panels.

      B000GRZC01
      *1 ROOF PANEL REINFORCEMENT - -

    4. Before temporarily installing the new parts, weld the roof panel and roof panel reinforcement with the standard number of welding points.

      B000GR4C01
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT

    5. Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel reinforcement and back window frame.

      Tech Tips

      Apply enough body sealer to the panels.

      B000GQSC01
      *1 WINDSHIELD HEADER PANEL *2 ROOF PANEL REINFORCEMENT
      *3 BACK WINDOW FRAME - -
      B000GVM
      B000GTV

    6. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    7. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.