QUARTER WHEEL HOUSING OUTER PANEL(for TMMT Made) ASSEMBLY REPLACEMENT

Info Added 2017-08-29

B000GOX


  1. REMOVAL

    Symbol Meaning
    B003XIE Remove Weld Points
    B000GMG Remove Weld Points
    B003XJ5 Remove Weld Points
    B003XIL Cut with Disc Sander etc.
    B003XJ8 Cut and Join Location

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B000GPIC01
      *A LH - -
      B003XIR Adhesive - -

    2. Remove the A.

      Tech Tips

      B indicates weld to remove for easier removal.

      B000GKRC01
      *A LH - -

    3. Remove the quarter wheel house reinforcement inner.

      Tech Tips

      A indicates weld to remove for easier removal.

      B000GLXC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE REINFORCEMENT INNER - -

    4. After removing the A, remove the quarter wheel house panel outer.

      B000GNXC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 90 mm (3.54 in.) - -
      B000GTYC01
      *A LH - -

    5. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B000GUUC01
      *A LH - -
      B003XIR Adhesive - -
      B000GU3C01
      *A LH - -

    6. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B000GQ5C01
      *A RH - -
      B003XIR Adhesive - -

    7. Remove the A.

      Tech Tips

      B indicates weld to remove for easier removal.

      B000GQ0C01
      *A RH - -

    8. Remove the quarter wheel house reinforcement inner.

      Tech Tips

      A indicates weld to remove for easier removal.

      B000GHTC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE REINFORCEMENT INNER - -

    9. After removing the A, remove the quarter wheel house panel outer.

      B000GVBC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 90 mm (3.54 in.) - -
      B000GOLC01
      *A RH - -

    10. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B000GIEC01
      *A RH - -
      B003XIR Adhesive - -
      B000GIVC01
      *A RH - -

  2. INSTALLATION

    Symbol Meaning
    B000GHS Spot Weld
    B003XI7 Plug Weld
    B000GK6 Plug Weld
    B003XI6 Plug Weld
    B003XJ7 Butt Weld
    B000GW9 Assembly Mark

    1. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      B000GRLC01
      *A LH - -

    2. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B000GUUC01
      *A LH - -
      B003XIR Adhesive - -

    3. Weld the quarter wheel house panel outer to the vehicle side.

      B000GVKC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    4. Weld the A to the vehicle side.

      B000GSPC01
      *A LH - -
      B000GPMC01
      *A LH - -

    5. Weld the quarter wheel house reinforcement inner to the vehicle side.

      B000GKFC02
      *A LH - -
      *1 QUARTER WHEEL HOUSE REINFORCEMENT INNER - -

    6. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips

      Apply enough adhesive to the panels.

      B000GPIC02
      *A LH - -
      B003XIR Adhesive - -

    7. Weld the A to the vehicle side.

      B000GOEC01
      *A LH - -

    8. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      B000GTWC01
      *A RH - -

    9. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B000GIEC01
      *A RH - -
      B003XIR Adhesive - -

    10. Weld the quarter wheel house panel outer to the vehicle side.

      B000GIOC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    11. Weld the A to the vehicle side.

      B000GQEC01
      *A RH - -
      B000GNLC01
      *A RH - -

    12. Weld the quarter wheel house reinforcement inner to the vehicle side.

      B000GRTC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE REINFORCEMENT INNER - -

    13. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips

      Apply enough adhesive to the panels.

      B000GQ5C01
      *A RH - -
      B003XIR Adhesive - -

    14. Weld the A to the vehicle side.

      B000GUEC01
      *A RH - -

    15. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    16. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.