QUARTER PANEL ASSEMBLY REPLACEMENT

Info Added 2017-08-29

B000GKO

    Quarter Panel Replacement Using Adhesive

  1. Cut the wheel arch portion.

  2. Heat the quarter panel adhesive area and remove the quarter panel.

    Tech Tips

    Using an industrial heater gun or gas burner, heat the quarter panel to 110 to 140°C. Make sure the quarter panel does not warp.

  3. Clean off any adhesive that remains on the vehicle.

    Tech Tips


    • Using an industrial heater gun or gas burner, heat the adhesive to 110 to 140°C.

    • Using a scraper, scrape away the adhesive.

    • If adhesive remains, the strength of any subsequently applied adhesive will be weak.

  4. Using a disc sander or belt sander, scuff and sand any adhesive that remains on the vehicle.

    Tech Tips

    Scuff at a width of approximately 10 mm (0.39 in.) over the previous adhesive coating.

  5. Apply adhesive to the exposed metal areas on the vehicle. Using a spatula, spread the adhesive evenly.

  6. Apply adhesive to the vehicle again.

  7. Using #60-120 grit sandpaper, scuff the adhesive application area on the new quarter panel.

  8. Apply adhesive to the new quarter panel. Using a spatula, spread the adhesive evenly.

  9. Using a vise grip or the palms of your hands, press the quarter panel so that the thickness of the adhesive is even.

  10. Complete installation the new quarter panel.

  11. Dry the adhesive areas of the new quarter panel.

    Tech Tips


    • With dryer or equivalent (60°C): 60 minutes (complete hardening: 90 minutes)

    • Ambient temperature (25°C): 12 hours (complete hardening: 24 hours)


  1. REMOVAL

    Symbol Meaning
    B003XIE Remove Weld Points
    B000GMG Remove Weld Points
    B003XJ5 Remove Weld Points
    B003XIL Cut with Disc Sander etc.
    B003XJ8 Cut and Join Location
    B003XIQ Cut Location for Supply Parts

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B000GJ3C01
      B003XIR Adhesive - -
      B000GOIC01
      *A for TMC Made - -
      *a 240 mm (9.45 in.) - -
      B000GOIC01
      *A for TMMT Made - -
      *a 260 mm (10.24 in.) - -
      B000GWD
      B000GUQ
      B000GM9

  2. INSTALLATION

    Symbol Meaning
    B000GHS Spot Weld
    B003XI7 Plug Weld
    B000GK6 Plug Weld
    B003XI6 Plug Weld
    B003XJ7 Butt Weld
    B000GPP Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before installing a new part, apply body sealer.

      Tech Tips

      Apply body sealer in an even, continuous bead.

      B000GHW

    4. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B000GSKC01
      B003XIR Adhesive - -
      B000GMDC01
      *1 QUARTER PANEL SUB-ASSEMBLY *2 FUEL FILLER OPENING LID ASSEMBLY
      *3 RIVETS - -
      B000GNJ
      B000GRQ

    5. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    6. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    7. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.