FRONT SIDE MEMBER(for TMC Made) ASSEMBLY REPLACEMENT

Info Added 2017-08-29

B000GUV


  1. REMOVAL

    Symbol Meaning
    B003XIE Remove Weld Points
    B003XIL Cut with Disc Sander etc.

    1. After removing the torque box sub-assembly front, remove the front side member sub-assembly and the A.

      B000GLHC01
      *1 TORQUE BOX SUB-ASSEMBLY FRONT *2 FRONT SIDE MEMBER SUB-ASSEMBLY
      B000GMW
      B000GKY

  2. INSTALLATION

    Symbol Meaning
    B003XIE Remove Weld Points
    B003XI7 Plug Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    3. Remove the torque box sub-assembly front from the new parts.

      B000GUPC01
      *1 TORQUE BOX SUB-ASSEMBLY FRONT - -

    4. Before temporarily installing the new parts, weld the front side member inner rear and the front side member reinforcement sub-assembly No. 2 with the standard number of welding points.

      B000GQMC01
      *1 FRONT SIDE MEMBER INNER REAR *2 FRONT SIDE MEMBER REINFORCEMENT SUB-ASSEMBLY NO. 2

    5. Install the front side member rear.

      B000GURC01
      *1 FRONT SIDE MEMBER PLATE REAR - -

    6. Before temporarily installing the new parts, weld the front side member sub-assembly and the A with the standard number of welding points.

      B000GKEC01
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY - -
      B000GK7
      B000GW2

    7. Weld the the torque box sub-assembly front to the vehicle side.

      B000GI1C01
      *1 TORQUE BOX SUB-ASSEMBLY FRONT - -

    8. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.