WORK NOTICES AND PRECAUTIONS

HANDLING OF A VEHICLE THAT HAS BEEN DAMAGED IN A COLLISION

Refer to the TOYOTA Repair Manual for the SRS airbag system inspection procedures.
If impacts are likely to occur to the front airbag sensors, door side airbag sensors, No. 1 side airbag sensors, No. 2 side airbag sensors, floor side airbag sensors, seat position airbag sensor or airbag sensor assembly remove each sensor as necessary beforehand.
Do not allow the front airbag sensors, door side airbag sensors, No. 1 side airbag sensors, No. 2 side airbag sensors, floor side airbag sensors, seat position airbag sensor or airbag sensor assembly to become heated to high temperatures.
Check the wire harnesses and connectors for damage and/or melting, as some areas of the airbags and seat belt pretensioners may heat up to several hundred degrees when they operate.

PRECAUTIONS FOR USING ELECTRIC WELDER

DOOR SIDE AIRBAG SENSOR (PRESSURE SENSOR) DESCRIPTION

A door side airbag sensor is installed to the center of the front door.
The sensor detects pressure changes between the door outer and door inner according to deformation of the door panel.
The door side airbag sensor (pressure sensor) and side airbag sensor (G sensor) perform ignition judgement using AND circuits for improved side airbag deployment.

PRECAUTIONS WHEN REPAIRING BODY

Seal surface

*1	Door side airbag sensor
*2	Air inlet

Apply masking tape to the door side airbag sensor to prevent the entry of foreign matter.

Note

Decreased airtightness between the front door outer and door inner may affect detection performance.
Use large, clearly visible pieces of masking tape to prevent tape from being left on the sensor after the procedure.

PRECAUTION	INSPECTION/PROCEDURE
Airtightness between door outer and inner	Parts important for airtightness	Service hole cover	If there are gaps or cracks in the seal surface (A) or clip installation area, replace it with a new one. Do not reuse a removed service hole cover or clip.
		Speaker	If there are gaps in the seal surface or the cone is damaged, replace it with a new one.
		Belt moulding	If there are gaps in the seal surface or the lip is worn or cracked, replace it with a new one. Do not reuse a removed belt moulding.
		Weatherstrip INN	If there are gaps in the seal surface or the lip is worn or cracked, replace it with a new one.
	Front door		If a door panel has holes or cracks, repair or replace it. (If damage has spread to the impact beam, replace it with a new one) If the installation areas of parts important for airtightness are damaged or deformed, repair or replace them.
Prevention of foreign matter entry into sensor	Painting and grinding with service hole cover removed		Before performing work, apply masking tape to the air inlet (B) of the door side airbag sensor to prevent the entry of foreign matter. (such as paint, dust and pieces of glass) Keep the spray or vacuum cleaner nozzle away from the sensor. Otherwise, it may be damaged.
	Applying anti-rust agents (wax)
	Removing pieces of glass from inside door panel

LOCATION OF PARTS IMPORTANT FOR AIRTIGHTNESS

*A	w/ Illumination	*B	for Driver Side
*C	for Front Passenger Side	-	-
*1	FRONT DOOR BELT SEAL	*2	FRONT DOOR GLASS INNER WEATHERSTRIP
*3	FRONT DOOR INSIDE HANDLE BEZEL PLUG	*4	FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY
*5	FRONT DOOR LOWER FRAME BRACKET GARNISH	*6	FRONT DOOR TRIM BOARD SUB-ASSEMBLY
*7	FRONT DOOR VENT SEAL	*8	MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL
*9	NO. 1 INTERIOR ILLUMINATION LIGHT ASSEMBLY	*10	POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL

*A	w/ Airbag Sensor	-	-
*1	DOOR FRAME UPPER GARNISH	*2	DOOR SIDE AIRBAG SENSOR
*3	FRONT DOOR BELT MOULDING ASSEMBLY	*4	FRONT DOOR GLASS RUN
*5	FRONT DOOR GLASS SUB-ASSEMBLY	*6	FRONT DOOR SERVICE HOLE COVER
*7	FRONT DOOR WINDOW REGULATOR ASSEMBLY	*8	HOLE CAP
*9	NO. 2 FRONT DOOR SERVICE HOLE COVER	*10	OUTER MIRROR PROTECTOR
*11	OUTER REAR VIEW MIRROR ASSEMBLY	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": Nm (kgfcm, ft.*lbf)		Nm (kgfcm, ft.*lbf): Specified torque
●	Non-reusable part		MP grease

*A	for Driver Side	*B	for Front Passenger Side
*C	w/ Protector	-	-
*1	FRONT DOOR FIX WINDOW GLASS	*2	FRONT DOOR FIX WINDOW WEATHERSTRIP
*3	FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY	*4	FRONT DOOR FRONT OUTSIDE HANDLE PAD
*5	FRONT DOOR LOCK OPEN ROD	*6	FRONT DOOR LOCK WITH MOTOR ASSEMBLY
*7	FRONT DOOR OUTSIDE HANDLE ASSEMBLY	*8	FRONT DOOR OUTSIDE HANDLE COVER
*9	FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY	*10	FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
*11	FRONT DOOR REAR OUTSIDE HANDLE PAD	*12	DOOR OUTSIDE HANDLE PROTECTOR
*13	DOOR LOCK WIRING HARNESS SEAL	*14	FRONT DOOR LOCK CYLINDER ASSEMBLY
*15	HOLE PLUG	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part
	MP grease	-	-

*A	w/ Speaker	*B	w/o Speaker
*1	FRONT DOOR CHECK ASSEMBLY	*2	FRONT DOOR DUST PROOF SEAL
*3	FRONT DOOR OUTSIDE MOULDING	*4	FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY
*5	FRONT DOOR PANEL CUSHION	*6	FRONT DOOR WEATHERSTRIP
*7	FRONT NO. 1 SPEAKER ASSEMBLY	*8	FRONT SPEAKER COVER
*9	HOLE CAP	*10	RIVET
*11	HOLE PLUG	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part
	MP grease		Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
★	Precoated part	-	-

PARTS LOCATION

*A	w/ Curtain Shield Airbag	*B	w/ Rear Pretensioner
*1	CURTAIN SHIELD AIRBAG ASSEMBLY LH	*2	CURTAIN SHIELD AIRBAG ASSEMBLY RH
*3	REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY LH	*4	REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY RH
*5	FRONT SEAT OUTER BELT ASSEMBLY LH	*6	FRONT SEAT OUTER BELT ASSEMBLY RH

*A	for LHD	*B	w/ Driver Side Knee Airbag
*C	w/ Side Airbag	-	-
*1	HORN BUTTON ASSEMBLY	*2	INSTRUMENT PANEL PASSENGER WITHOUT DOOR AIRBAG ASSEMBLY
*3	LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY	*4	FRONT SEAT AIRBAG ASSEMBLY RH
*5	FRONT SEAT AIRBAG ASSEMBLY LH	-	-

*A	for RHD	*B	w/ Driver Side Knee Airbag
*C	w/ Side Airbag	-	-
*1	HORN BUTTON ASSEMBLY	*2	INSTRUMENT PANEL PASSENGER WITHOUT DOOR AIRBAG ASSEMBLY
*3	LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY	*4	FRONT SEAT AIRBAG ASSEMBLY LH
*5	FRONT SEAT AIRBAG ASSEMBLY RH	-	-

*A	for LHD	*B	w/ Airbag Cut Off Switch
*C	w/ Seat Position Airbag Sensor	-	-
*1	AIRBAG SENSOR ASSEMBLY	*2	INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - A/BAG-IG2 FUSE - ECU-DCC NO. 2 FUSE
*3	SEAT POSITION AIRBAG SENSOR	*4	AIRBAG CUT OFF SWITCH CYLINDER SUB-ASSEMBLY
*5	DLC3	*6	SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY
*7	COMBINATION METER ASSEMBLY - SRS WARNING LIGHT	*8	CLOCK ASSEMBLY - PASSENGER AIRBAG ON/OFF INDICATOR

*A	for RHD	*B	w/ Airbag Cut Off Switch
*C	w/ Seat Position Airbag Sensor	-	-
*1	AIRBAG SENSOR ASSEMBLY	*2	SEAT POSITION AIRBAG SENSOR
*3	AIRBAG CUT OFF SWITCH CYLINDER SUB-ASSEMBLY	*4	SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY
*5	COMBINATION METER ASSEMBLY - SRS WARNING LIGHT	*6	DLC3
*7	INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - A/BAG-IG2 FUSE - ECU-DCC NO. 2 FUSE	*8	CLOCK ASSEMBLY - PASSENGER AIRBAG ON/OFF INDICATOR

WORK NOTICES AND PRECAUTIONS PRECAUTIONS FOR SRS AIRBAG SYSTEM