FRONT BODY PILLAR CUT AND JOIN REPLACEMENT SECTIONS



  1. REMOVAL

    Symbol Meaning
    A0044G9 Remove Weld Points
    A0044EJ Remove Weld Points
    A0044D4 Remove Weld Points
    A003PWZ Cut with Disc Sander etc.
    A0044D0 Cut and Join Location
    A003PSX Cut Location for Supply Parts

      REMOVAL POINT

    1. Carefully cut the rocker reinforce outer so not to damage *1.

    2. *2 indicates the location of the foamed sealing material. Be careful when cutting as the foamed sealing material is located near the cutting position.

    A003Q3TE04
    A003PU4E03

  2. INSTALLATION

    Symbol Meaning
    A0044G9 Remove Weld Points
    A0044FS Spot Weld
    A0044GL Plug Weld
    A0044FF Plug Weld
    A0044D8 Plug Weld
    A0044D0 Cut and Join Location
    A003PW1 Fillet Weld
    A0044GJ Butt Weld
    A0044DZ Body Sealer

      INSTALLATION POINT

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

    4. Before installing a new part, apply body sealer.

      Tech Tips

      Apply body sealer in an even, continuous bead.

    5. Before temporarily installing the new parts, weld the rocker reinforce outer, front body pillar reinforce lower, front body pillar inner and front body pillar upper outer with the standard number of welding points.

    6. When welding *1, make a hole on a new part for plug welding and weld the panel with the panel.

    7. *2 indicates the location of the foamed sealing material. Be careful when welding as the foamed sealing material is located near the area that is cut and joined together.

    8. After welding the rocker reinforce outer, front body pillar reinforce lower, front body pillar inner and front body pillar upper outer to the vehicle side, install the *3.

    9. After welding, apply the foamed sealing material to the corresponding parts. (See the painting / coating)

    10. After welding, apply body sealer to the corresponding parts. (See the painting / coating)

    11. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A003PXIE03
    A003Q0OE02
    A003Q1JE02