ROOF PANEL ASSEMBLY REPLACEMENT

A01MAO5

  1. REMOVAL

    Symbol Meaning
    A01MATN Remove Weld Points
    A01MASF
  2. INSTALLATION

    Symbol Meaning
    A01MALC Spot Weld
    A01MASW Plug Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before temporarily installing the new parts, apply high damping mastic sealer to the roof panel reinforcement. (See the introduction)

      A01MAKRC01
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT
      A01MAOJ HIGH DAMPING MASTIC SEALER - -
    4. Before temporarily installing the new parts, weld the roof panel and roof panel reinforcement with the standard number of welding points.

      A01MAGHC01
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT
    5. Before temporarily installing the new parts, apply high damping mastic sealer to the windshield header panel sub-assembly and Back window frame. (See the introduction)

      A01MAJXC01
      *1 WINDSHIELD HEADER PANEL SUB-ASSEMBLY *2 BACK WINDOW FRAME
      A01MAOJ HIGH DAMPING MASTIC SEALER - -
      A01MATAC01
      *1 ROOF PANEL - -
    6. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    7. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.