QUARTER WHEEL HOUSING OUTER PANEL CUT AND JOIN REPLACEMENT SECTIONS

A01MATV


  1. REMOVAL

    Symbol Meaning
    A01MATN Remove Weld Points
    A01MAH4 Remove Weld Points
    A01MANE Cut and Join Location

    1. After removing the roof side panel outer, remove the quarter wheel house panel outer.

      A01MAODC01
      *A LH - -
      *1 ROOF SIDE PANEL OUTER *2 QUARTER WHEEL HOUSE PANEL OUTER

    2. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01MAU2C01
      *A LH - -
      *a 150 mm (5.91 in.) *b 400 mm (15.75 in.)
      A01MARO Adhesive - -
      A01MAO8C01
      *A LH - -

    3. After removing the roof side panel outer, remove the quarter wheel house panel outer.

      A01MAQKC01
      *A RH - -
      *1 ROOF SIDE PANEL OUTER *2 QUARTER WHEEL HOUSE PANEL OUTER

    4. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01MAIZC01
      *A RH - -
      *a 150 mm (5.91 in.) *b 400 mm (15.75 in.)
      A01MARO Adhesive - -
      A01MAQ1C01
      *A RH - -

  2. INSTALLATION

    Symbol Meaning
    A01MALC Spot Weld
    A01MASW Plug Weld
    A01MASE Plug Weld
    A01MAN9 Butt Weld
    A01MAIS Assembly Mark

    1. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

    2. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01MAKPC01
      *A LH - -
      A01MARO Adhesive - -

    3. Weld the quarter wheel house panel outer to the vehicle side.

      A01MAI6C01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER *2 QUARTER PANEL REINFORCEMENT UPR
      A01MANCC01
      *A LH - -

    4. Weld the roof side panel outer to the vehicle side.

      A01MARRC01
      *A LH - -
      *1 ROOF SIDE PANEL OUTER - -

    5. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01MAPKC01
      *A RH - -
      A01MARO Adhesive - -

    6. Weld the quarter wheel house panel outer to the vehicle side.

      A01MANSC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      A01MATZC01
      *A RH - -

    7. Weld the roof side panel outer to the vehicle side.

      A01MAQ8C01
      *A RH - -
      *1 ROOF SIDE PANEL OUTER - -

    8. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.