FRAME REAR FRONT CROSSMEMBER ASSEMBLY REPLACEMENT

B002MNL

B002MOZ

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the RH side.


  1. REMOVAL

    Symbol Meaning
    B002MHS Cut with Disc Sander etc.
    B002MO2C01
    *A FRONT *B UPPER
    *C LH - -
    B002MN8C01
    *A FRONT *B UPPER
    B002MH4C01
    *A FRONT *B UPPER
    *C RH - -

  2. INSTALLATION

    Symbol Meaning
    B002MP9 Fillet Weld

    1. Make sure that proper welding can be performed by setting up the welding conditions as necessary before performing work.

    2. To prevent heat deformation, weld the right and left side of each part before continuing to the next part.

    3. Make sure that the welding bead at A is overlapped.

      B002MOBC01
      *A FRONT *B UPPER
      *C LH - -
      *a 47 mm (1.85 in.) *b 656 mm (25.83 in.)
      *c 5 +/- 5 mm (0.20 +/- 0.20 in.) - -

    4. Make sure that the welding bead at A is overlapped.

      B002MPYC01
      *A FRONT *B UPPER

    5. Make sure that the welding bead at A is overlapped.

      B002MOVC01
      *A FRONT *B UPPER
      *C RH - -
      *1 FRAME CROSSMEMBER SUB-ASSEMBLY NO.6 - -
      *a 358 mm (14.09 in.) *b 47 mm (1.85 in.)
      *c 70 mm (2.76 in.) *d 5 +/- 5 mm (0.20 +/- 0.20 in.)
      *e 3 +/- 5 mm (0.12 +/- 0.20 in.) - -

    6. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.