REAR FLOOR PAN CUT AND JOIN REPLACEMENT SECTIONS

B002MML


  1. REMOVAL

    Symbol Meaning
    B002MPA Remove Weld Points
    B002MIA Remove Weld Points
    B002MMY Cut Location
    B002MKJC01
    *a 305 mm (12.01 in.) - -
    B002MR5C01
    *A LH Side - -
    B002MKNC01
    *A RH Side - -

  2. INSTALLATION

    Symbol Meaning
    B002MIJ Plug Weld
    B002MHT Plug Weld
    B002MMY Cut Location
    B002MJD Body Sealer

    1. Cut the new part so that it overlaps the previous cut location by approximately 20 mm (0.79 in.).

      B002MJLC01
      *A Upper Face - -
      *a 285 mm (11.22 in.) - -

    2. Before temporarily installing the new parts, weld the rear floor pan and body lower back panel reinforce sub-assembly with the standard number of welding points.

      B002MGIC01
      *A Lower Face - -
      *1 REAR FLOOR PAN *2 BODY LOWER BACK PANEL REINFORCE SUB-ASSEMBLY

    3. Perform plug-welding in the area where the panel are overlapped. Apply body sealer to both sides of each panel.

      Tech Tips


      • Confirm that the panels are securely welded together.

      • Apply body sealer in an even, continuous bead.

      B002MQD
      B002MI4C01
      *A LH Side - -
      B002MMCC01
      *A RH Side - -

    4. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.