QUARTER PANEL CUT AND JOIN REPLACEMENT SECTIONS

B002MOG

  1. REMOVAL

    Symbol Meaning
    B002MPA Remove Weld Points
    B002MK8 Cut and Join Location
    B002MP2 Cut Location for Supply Parts

    1. Be careful when cutting as foamed sealing material is located near the cutting position.

      Tech Tips

      Remove the remaining foamed sealing material from the vehicles side.

      B002MLHC01
      B002MPD Foamed Sealing Material - -
      B002MP3C01
      *a 255 mm (10.04 in.) *b 30 mm (1.18 in.)
      B002MIL

  2. INSTALLATION

    Symbol Meaning
    B002MLY Spot Weld
    B002MIJ Plug Weld
    B002MK8 Cut and Join Location
    B002MMD Butt Weld
    B002MJD Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

      B002MN3C01
      *1 QUARTER PANEL - -
      *a 255 mm (10.04 in.) *b 30 mm (1.18 in.)

    4. Before installing a new part, apply body sealer.

      Tech Tips

      Apply body sealer in an even, continuous bead.

      B002MJP

    5. Before temporarily installing the new parts, weld the quarter panel and fuel inlet box with the standard number of welding points.

      B002MNHC01
      *1 QUARTER PANEL *2 FUEL INLET BOX

    6. Before installing a new part, apply body sealer.

      Tech Tips


      • Apply body sealer evenly about 5 mm (0.20 in.) from the flange, avoiding any oozing.

      • Apply body sealer evenly, about 3 to 4 mm (0.12 to 0.16 in.) in diameter.

      B002MIYC01
      *a 5 mm (0.20 in.) - -
      B002MJH
      B002MRF

    7. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    8. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.