QUARTER PANEL CUT AND JOIN REPLACEMENT SECTIONS (SMALL AREAS)

B002MJ4

  1. REMOVAL

    Symbol Meaning
    B002MPA Remove Weld Points
    B002MK8 Cut and Join Location
    B002MP2 Cut Location for Supply Parts

    1. Be careful when cutting as foamed sealing material is located near the cutting position.

      B002MNDC01
      *a 215 mm (8.46 in.) - -
      B002MPD Foamed Sealing Material - -
      B002MJ2

  2. INSTALLATION

    Symbol Meaning
    B002MIJ Plug Weld
    B002MMD Butt Weld
    B002MJD Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before installing a new part, apply body sealer.

      Tech Tips


      • Apply body sealer evenly about 5 mm (0.20 in.) from the flange, avoiding any oozing.

      • Apply body sealer evenly, about 3 to 4 mm (0.12 to 0.16 in.) in diameter.

      B002ML8C01
      *a 5 mm (0.20 in.) - -

    4. Be careful when welding as foamed sealing material is located near the area that is cut and joined together.

      B002MPOC01
      *1 QUARTER PANEL - -
      B002MPD Foamed Sealing Material - -

    5. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    6. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.