With the center body pillar cut and join replacement sections and quarter panel cut and join replacement sections (small areas) removed.
REMOVAL
| Symbol Meaning | |
|---|---|
|
Remove Weld Points |
|
Remove Weld Points |
|
Remove Weld Points |
|
Cut and Join Location |
Remove the floor side member inner.
| *A | LH | - | - |
| *1 | FLOOR SIDE MEMBER INNER | - | - |
| *a | 175 mm (6.89 in.) | - | - |
After removing the A and B, remove the C.
Tech Tips
A, B and C are reused.
| *A | LH | - | - |
| *a | 105 mm (4.13 in.) | - | - |
After removing the A, remove the rear floor step assembly.
Tech Tips
A is reused.
| *A | LH | - | - |
| *1 | REAR FLOOR STEP ASSEMBLY | - | - |
| *A | LH | - | - |
After removing the A, remove the B.
| *A | LH | - | - |
Remove the floor side member inner.
| *A | RH | - | - |
| *1 | FLOOR SIDE MEMBER INNER | - | - |
| *a | 175 mm (6.89 in.) | - | - |
After removing the A and B, remove the C.
Tech Tips
A, B and C are reused.
| *A | RH | - | - |
| *a | 105 mm (4.13 in.) | - | - |
After removing the A, remove the rear floor step assembly.
Tech Tips
A is reused.
| *A | RH | - | - |
| *1 | REAR FLOOR STEP ASSEMBLY | - | - |
| *A | RH | - | - |
| *A | RH | - | - |
INSTALLATION
| Symbol Meaning | |
|---|---|
|
Remove Weld Points |
|
Plug Weld |
|
Plug Weld |
|
Plug Weld |
|
Butt Weld |
|
Body Sealer |
Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)
Remove A and B from the new parts.
| *A | LH | - | - |
| *1 | REAR FLOOR STEP ASSEMBLY | - | - |
Before installing a new part, apply body sealer.
Tech Tips
Apply body sealer in an even, continuous bead.
| *A | LH | - | - |
After welding the A to the vehicle side, install the B.
| *A | LH | - | - |
| *A | LH | - | - |
After welding the rear floor step assembly to the vehicle side, install the A.
| *A | LH | - | - |
| *1 | REAR FLOOR STEP ASSEMBLY | - | - |
After welding the A to the vehicle side, install the B and C.
| *A | LH | - | - |
Before installing a new part, apply body sealer.
Tech Tips
Apply body sealer in an even, continuous bead.
| *A | LH | - | - |
Weld the floor side member inner to the vehicle side.
| *A | LH | - | - |
| *1 | FLOOR SIDE MEMBER INNER | - | - |
Before installing a new part, apply body sealer.
Tech Tips
Apply body sealer in an even, continuous bead.
| *A | RH | - | - |
| *A | RH | - | - |
| *1 | REAR FLOOR STEP ASSEMBLY | - | - |
| *A | RH | - | - |
After welding the rear floor step assembly, install the A.
| *A | RH | - | - |
| *1 | REAR FLOOR STEP ASSEMBLY | - | - |
After welding the A to the vehicle side, install the B and C.
| *A | RH | - | - |
Before installing a new part, apply body sealer.
Tech Tips
Apply body sealer in an even, continuous bead.
| *A | RH | - | - |
Weld the floor side member inner to the vehicle side.
| *A | RH | - | - |
| *1 | FLOOR SIDE MEMBER INNER | - | - |
After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)
After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.