ROCKER OUTER PANEL CUT AND JOIN REPLACEMENT SECTIONS (LARGE AREAS)

B006JQD

  1. REMOVAL

    Symbol Meaning
    B006JOY Remove Weld Points
    B006JPE Cut and Join Location
    B006JRS Cut Location for Supply Parts

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B006JO8C02
      B006JTL Adhesive - -
      B006JO4C01
      *a 300 mm (11.81 in.) - -
      B006JR7

  2. INSTALLATION

    Symbol Meaning
    B006JTE Spot Weld
    B006JU9 Plug Weld
    B006JOP Butt Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B006JO8C03
      B006JTL Adhesive - -
      B006JQCC01
      *1 ROCKER PANEL OUTER - -

    4. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.