FRONT SIDE MEMBER ASSEMBLY REPLACEMENT

A01FJYP


  1. REMOVAL

    Symbol Meaning
    A01FJXV Remove Weld Points
    A01FK35 Remove Weld Points
    A01FJX6 Cut with Disc Sander etc.
    A01FK1Z Cut and Join Location

    1. Remove the A.

      A01FJWIN01

    2. Remove the front side member sub-assembly and floor crossmember sub-assembly No.3.

      A01FK6FC01
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY *2 FLOOR CROSSMENBER SUB-ASSEMBLY NO.3
      *a 35 mm (1.38 in.) - -
      A01FJZSC03
      *A for LHD *B for RHD
      *C RH Side *D LH Side
      A01FJVA
      A01FK2C

  2. INSTALLATION

    Symbol Meaning
    A01FJXV Remove Weld Points
    A01FK6Y Plug Weld
    A01FK5C Plug Weld
    A01FK1Z Cut and Join Location
    A01FK45 Butt Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

      A01FJXXC01
      *1 FLOOR CROSSMENBER SUB-ASSEMBLY NO.3 - -
      *a 35 mm (1.38 in.) - -

    4. Remove A and B from a new front side member sub-assembly.

      A01FK4CC01
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY - -

    5. Before temporarily installing the new parts, weld the floor crossmember sub-assembly No.3 and A with the standardnumber of welding points.

      A01FK1HC01
      *1 FLOOR CROSSMENBER SUB-ASSEMBLY NO.3 - -
      A01FJW1

    6. Weld the floor crossmember sub-assembly No.3 and A to the vehicle side.

      A01FK5PC01
      *1 FLOOR CROSSMENBER SUB-ASSEMBLY NO.3 - -
      A01FJV2C01
      *A for LHD *B for RHD
      *C RH Side *D LH Side
      A01FK47
      A01FK2U

    7. Weld the A to the vehicle side.

      A01FK2AN01

    8. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting /coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.