REAR FLOOR PAN ASSEMBLY REPLACEMENT

A01F5YI


  1. REMOVAL

    Symbol Meaning
    A01OGBQ Remove Weld Points
    A01F62A
    A01F5UTC01
    *A LH Side *B RH Side

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01F62LC01
      A01F5YM Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    A01OG9N Plug Weld
    A01F609 Plug Weld
    A01OG9X Plug Weld
    A01OGA8 Fillet Weld

    1. Before temporarily installing the new parts, weld the rear floor pan, rear floor crossmember bracket sub-assembly, jack carrier assembly and weld bolts with the standard number of welding points.

      A01F61YC01
      *A Upper Face - -
      *1 REAR FLOOR PAN *2 REAR FLOOR CROSSMEMBER BRACKET SUB-ASSEMBLY
      *3 JACK CARRIER ASSEMBLY *4 WELD BOLTS

    2. Before temporarily installing the new parts, weld the rear floor pan and weld bolts with the standard number of welding points.

      A01F5Z2C01
      *A Lower Face - -
      *1 REAR FLOOR PAN *2 WELD BOLTS

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01F62LC01
      A01F5YM Adhesive - -
      A01F5U0
      A01F5UEC01
      *A LH Side *B RH Side

    4. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.