QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

A01F60Y


  1. REMOVAL

    Symbol Meaning
    A01OGBQ Remove Weld Points
    A01F62J Remove Weld Points
    A01OGB2 Remove Weld Points
    A01F5R3 Cut and Join Location

    1. After removing the A and B, remove the C.

      A01F5X7C01
      *A LH - -
      *a 50 mm (1.97 in.) - -

    2. Bend in the same way as A.

      A01F61JC01
      *A LH - -

    3. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01F5XQC01
      *A LH - -
      A01F5YM Adhesive - -

    4. After removing the A and B, remove the C.

      A01F5U6C01
      *A RH - -
      *a 50 mm (1.97 in.) - -

    5. Bend in the same way as A.

      A01F5R6C01
      *A RH - -

    6. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01F5XJC01
      *A RH - -
      A01F5YM Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    A01OGBC Spot Weld
    A01OG9N Plug Weld
    A01F609 Plug Weld
    A01OG9X Plug Weld
    A01F600 Butt Weld
    A01F5QP Assembly Mark

    1. Remove A and B from a new quarter wheel house panel outer.

      A01F5XRC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 50 mm - -

    2. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01F5XQC01
      *A LH - -
      A01F5YM Adhesive - -

    3. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01F60KC01
      *A LH - -

    4. After welding the A to the vehicle side, install the B and C.

      A01F5SLC01
      *A LH - -

    5. Remove A and B from a new quarter wheel house panel outer.

      A01F5X6C01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 50 mm - -

    6. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01F5XJC01
      *A RH - -
      A01F5YM Adhesive - -

    7. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01F5TWC01
      *A RH - -

    8. After welding the A to the vehicle side, install the B and C.

      A01F5VUC01
      *A RH - -

    9. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    10. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.