FRONT DOOR OUTER PANEL ASSEMBLY REPLACEMENT

A01F62H

  1. REMOVAL

    Symbol Meaning
    A01OGBQ Remove Weld Points

    1. After grinding off the hemming location, remove the outer panel.

      A01F623C01
      *a Hemming Location *b Disc Sander

  2. INSTALLATION

    Symbol Meaning
    A01OG9N Plug Weld
    A01F5VY Spot MIG Weld
    A01OGAL Body Sealer

    1. Before temporarily installing the new parts, apply body sealer to the reinforcement, side impact protection beam and backside of the new parts.

      Note

      Do not close the drain hole.

      Tech Tips

      Apply sealer evenly about 10 mm (0.39 in.) from the flange and 3 mm (0.12 in.) in diameter on the outer panel and apply just enough sealer for the reinforcement and side impact protection beam to make contact.

      A01F5RKC01
      *1 FRONT DOOR PANEL OUTER - -
      *a 10 mm (0.39 in.) *b Drain Hole

    2. Bend the flange hem with a wooden hammer and dolly.

      Tech Tips

      Bend the panel gradually so as not to distort it.

      A01F5VMC01
      *a Dolly *b Cloth Tape
      *c Wooden Hammer - -

    3. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    4. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.