FRONT BODY PILLAR CUT AND JOIN REPLACEMENT SECTIONS

A01F60C


  1. REMOVAL

    Symbol Meaning
    A01OGBQ Remove Weld Points
    A01F62J Remove Weld Points
    A01OGB2 Remove Weld Points
    A01OG9O Cut with Disc Sander etc.
    A01F5R3 Cut and Join Location
    A01F5ZI Cut Location for Supply Parts

    1. A is reused.

      A01F5TMC01
      *a 290 mm (11.42 in.) *b 60 mm (2.36 in.)
      A01F5VD Laser Screw Welding - -
      A01F5V5C01
      A01F5VD Laser Screw Welding - -

    2. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01F5SWC01
      A01F5YM Adhesive - -
      A01F5VWC01
      *a 280 mm (11.02 in.) - -
      A01F5VD Laser Screw Welding - -
      A01F5WIC01
      *a 70 mm (2.76 in.) - -

  2. INSTALLATION

    Symbol Meaning
    A01OG9N Plug Weld
    A01F609 Plug Weld
    A01OG9X Plug Weld
    A01F5R3 Cut and Join Location
    A01OGA8 Fillet Weld
    A01F600 Butt Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

      A01F5W2C01
      *1 ROCKER PANEL SUB-ASSEMBLY OUTER - -
      *a 60 mm (2.36 in.) - -

    4. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01F5VHC01
      A01F5YM Adhesive - -

    5. Before temporarily installing the new parts, weld the front body pillar reinforce bub-assembly upper and rocker panel sub-assembly outer with the standard number of welding points.

      A01F60OC01
      *1 FRONT BODY PILLAR REINFORCE SUB-ASSEMBLY UPPER *2 ROCKER PANEL SUB-ASSEMBLY OUTER
      *a 15 mm (0.59 in.) - -

    6. Weld the front body pillar sub-assembly to the vehicle side.

      A01F60IC01
      *1 FRONT BODY PILLAR SUB-ASSEMBLY - -
      *a 15 mm (0.59 in.) - -
      A01F5VD Laser Screw Welding - -

    7. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01F5WDC01
      A01F5YM Adhesive - -

    8. Weld the front body pallar reinforce sub-assembly uppe and rocker panel sub-assembly outer to the vehicle side.

      A01F60RC01
      *1 FRONT BODY PILLAR REINFORCE SUB-ASSEMBLY UPPER *2 ROCKER PANEL SUB-ASSEMBLY OUTER
      *a 15 mm (0.59 in.) - -
      A01F5VD Laser Screw Welding - -

    9. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01F619C01
      A01F5YM Adhesive - -

    10. Weld the front body pillar outer to the vehicle side.

      A01F5Z0C01
      *1 FRONT BODY PILLAR OUTER - -
      A01F5WA

    11. Weld the A to the vehicle side.

      A01F5YVN01

    12. After welding, apply the foamed sealing material to the corresponding parts. (See the painting /coating)

    13. After welding, apply body sealer to the corresponding parts. (See the painting /coating)

    14. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.