QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

A01CSQV


  1. REMOVAL

    Symbol Meaning
    B002GA9 Remove Weld Points
    B002GBL Remove Weld Points
    B002G8M Remove Weld Points
    A01CSQ1 Cut and Join Location

    1. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      A01CSIAC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 160 mm (6.30 in.) *b 150 mm (5.91 in.)
      A01CSK4 Laser Screw Welding - -
      A01CSMPC01
      *A LH - -

    2. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01CSHJC01
      *A LH - -
      A01H2DV Adhesive - -

    3. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      A01CSLOC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 160 mm (6.30 in.) *b 150 mm (5.91 in.)
      A01CSK4 Laser Screw Welding - -
      A01CSTKC01
      *A RH - -

    4. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01CSOXC01
      *A RH - -
      A01H2DV Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    A01CSK1 Spot Weld
    B002GBI Plug Weld
    B002G9Z Plug Weld
    B002GAP Plug Weld
    A01CSRT Butt Weld
    A01CSLY Assembly Mark

    1. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01CSHJC01
      *A LH - -
      A01H2DV Adhesive - -

    2. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01CSPTC01
      *A LH - -

    3. After welding the quarter wheel house panel outer to the vehicle side, install the A and B.

      A01CSRIC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      A01CSK4 Laser Screw Welding - -

    4. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01CSOXC01
      *A RH - -
      A01H2DV Adhesive - -

    5. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01CSJDC01
      *A RH - -

    6. After welding the quarter wheel house panel outer to the vehicle side, install the A and B.

      A01CSIEC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      A01CSK4 Laser Screw Welding - -

    7. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.