ROCKER OUTER PANEL CUT AND JOIN REPLACEMENT SECTIONS (LARGE AREAS)

A01CSUB

  1. REMOVAL

    Symbol Meaning
    B002GA9 Remove Weld Points
    A01CSQ1 Cut and Join Location
    A01CSI7 Cut Location for Supply Parts
    A01CSKWC01
    *A LH - -
    *a 290 mm (11.42 in.) - -
    A01CSK4 Laser Screw Welding - -
    A01CSQUC01
    *A LH - -
    A01CSQ2C01
    *A LH - -
    A01CSPSC01
    *A RH - -
    *a 290 mm (11.42 in.) - -
    A01CSK4 Laser Screw Welding - -
    A01CSKSC01
    *A RH - -
    A01CSILC02
    *A RH - -

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01CSKHC01
      *A LH - -
      A01H2DV Adhesive - -
      A01CSQTC01
      *A RH - -
      A01H2DV Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    B002GBI Plug Weld
    A01CSRT Butt Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01CSQ9C01
      *A LH - -
      A01H2DV Adhesive - -
      A01CSLAC01
      *A LH - -
      *1 ROCKER PANEL OUTER - -
      A01CSK4 Laser Screw Welding - -
      A01CSPWC01
      *A LH - -

    4. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01CSQ3C01
      *A RH - -
      A01H2DV Adhesive - -
      A01CSNWC01
      *A RH - -
      *1 ROCKER PANEL OUTER - -
      A01CSK4 Laser Screw Welding - -
      A01CSSHC01
      *A RH - -

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.