FRONT SIDE MEMBER CUT AND JOIN REPLACEMENT SECTIONS (SMALL AREAS)

A01CSN2


  1. REMOVAL

    Symbol Meaning
    B002GA9 Remove Weld Points
    B002G8M Remove Weld Points
    A01CSQ1 Cut and Join Location
    A01CSN8C01
    *A LH - -
    *a 250 mm (9.84 in.) - -

    1. Carefully cut the front side member inner so as not to damage A.

      A01CSQMC02
      *A RH - -
      *1 FRONT SIDE MEMBER INNER - -
      *a 55 mm (2.17 in.) *b 22 mm (0.87 in.)

  2. INSTALLATION

    Symbol Meaning
    B002GBI Plug Weld
    B002GAP Plug Weld
    B002G9N Fillet Weld
    A01CSRT Butt Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    3. Weld the front side member inner and front side member plate sub-assembly No.2 to the vehicle side.

      A01CSOMC01
      *A LH - -
      *1 FRONT SIDE MEMBER INNER *2 FRONT SIDE MEMBER PLATE SUB-ASSEMBLY NO.2

    4. Weld the front side member reinforcement sub-assembly No.2 to the vehicle side.

      A01CSMIC01
      *A LH - -
      *1 FRONT SIDE MEMBER REINFORCEMENT SUB-ASSEMBLY NO.2 - -
      *a 14 mm (0.55 in.) - -

    5. Weld the front side member inner and front side member plate sub-assembly No.2 to the vehicle side.

      A01CSSYC01
      *A RH - -
      *1 FRONT SIDE MEMBER INNER *2 FRONT SIDE MEMBER PLATE SUB-ASSEMBLY NO.2

    6. Weld the front side member extension to the vehicle side.

      A01CSJRC01
      *A RH - -
      *1 FRONT SIDE MEMBER EXTENSION - -
      *a 15 mm (0.59 in.) - -

    7. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting /coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.