ROOF PANEL(for Standard Roof) ASSEMBLY REPLACEMENT

A003JS0

  1. REMOVAL

    Symbol Meaning
    B006H4P Remove Weld Points
    B006H2X Remove Weld Points
    A003JIMC01
    B006H37 Laser Screw Welding - -
    A003JSE

  2. INSTALLATION

    Symbol Meaning
    A003JPR Spot Weld
    B006H2T Plug Weld
    B006H53 Plug Weld
    B006H28 Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before temporarily installing the new parts, apply body sealer to the roof panel reinforcement.

      Tech Tips

      Apply enough body sealer to the panels.

      A003JMUC01
      *1 ROOF PANEL REINFORCEMENT - -

    4. Before temporarily installing the new parts, weld the roof panel and roof panel reinforcement with the standard number of welding points.

      A003JRJC01
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT

    5. Before temporarily installing the new parts, apply body sealer to the windshield header panel and roof panel reinforcement.

      Tech Tips

      Apply enough body sealer to the panels.

      A003JRAC01
      *1 WINDSHIELD HEADER PANEL *2 ROOF PANEL REINFORCEMENT
      A003JLXC01
      B006H37 Laser Screw Welding - -
      A003JHG

    6. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    7. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.