REAR FLOOR UPPER CENTER CROSSMEMBER ASSEMBLY REPLACEMENT

A003JU3

  1. REMOVAL

    Symbol Meaning
    B006H4P Remove Weld Points
    A003JR3 Cut with Disc Sander etc.

    1. Remove the A and B.

      A003JMYC01
      *A LH Side *B RH Side
      B006H37 Laser Screw Welding - -

    2. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A003JIYC01
      B006H56 Adhesive - -

    3. Remove the A.

      A003JHKN01

  2. INSTALLATION

    Symbol Meaning
    B006H4P Remove Weld Points
    B006H2T Plug Weld
    A003JMG Fillet Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Remove A and B from the new parts.

      A003JQMC01
      *A LH Side *B RH Side
      *1 CENTER FLOOR CROSS MEMBER NO. 2 - -

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A003JIYC01
      B006H56 Adhesive - -

    4. Weld the A to the vehicle side.

      A003JMKN01

    5. Weld the A and B to the vehicle side.

      A003JQRC01
      *A LH Side *B RH Side
      *a 27 mm (1.06 in.) - -
      B006H37 Laser Screw Welding - -

    6. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    7. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.