QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

A003JOJ


  1. REMOVAL

    Symbol Meaning
    B006H4P Remove Weld Points
    B006H4A Remove Weld Points
    B006H2X Remove Weld Points
    B006H3L Cut and Join Location

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A003JS6C01
      *A LH - -
      B006H56 Adhesive - -

    2. Remove the A.

      Tech Tips

      B indicates weld to remove for easier removal.

      A003JNIC01
      *A LH - -

    3. Remove the quarter wheel house reinforcement inner.

      A003JPBC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE REINFORCEMENT INNER - -

    4. After removing the A, remove the quarter wheel house panel outer.

      A003JTSC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 65 mm (2.56 in.) - -

    5. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A003JM9C01
      *A LH - -
      B006H56 Adhesive - -
      A003JK0C01
      *A LH - -

    6. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A003JLRC01
      *A RH - -
      B006H56 Adhesive - -

    7. Remove the A.

      Tech Tips

      B indicates weld to remove for easier removal.

      A003JL3C01
      *A RH - -

    8. Remove the quarter wheel house reinforcement inner.

      A003JIFC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE REINFORCEMENT INNER - -

    9. After removing the A, remove the quarter wheel house panel outer.

      A003JMXC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 65 mm (2.56 in.) - -

    10. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A003JMNC01
      *A RH - -
      B006H56 Adhesive - -
      A003JL0C02
      *A RH - -

  2. INSTALLATION

    Symbol Meaning
    A003JPR Spot Weld
    B006H2T Plug Weld
    B006H3U Plug Weld
    B006H53 Plug Weld
    B006H5A Butt Weld
    A003JI7 Assembly Mark

    1. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A003JO0C01
      *A LH - -

    2. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A003JM9C01
      *A LH - -
      B006H56 Adhesive - -

    3. Weld the quarter wheel house panel outer to the vehicle side.

      A003JL1C01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    4. Weld the A to the vehicle side.

      A003JI9C01
      *A LH - -

    5. Weld the quarter wheel house reinforcement inner to the vehicle side.

      A003JPSC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE REINFORCEMENT INNER - -

    6. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips

      Apply enough adhesive to the panels.

      A003JS6C01
      *A LH - -
      B006H56 Adhesive - -

    7. Weld the A to the vehicle side.

      A003JH4C01
      *A LH - -

    8. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A003JTFC01
      *A RH - -

    9. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A003JMNC01
      *A RH - -
      B006H56 Adhesive - -

    10. Weld the quarter wheel house panel outer to the vehicle side.

      A003JMDC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    11. Weld the A to the vehicle side.

      A003JPAC01
      *A RH - -

    12. Weld the quarter wheel house reinforcement inner to the vehicle side.

      A003JHRC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE REINFORCEMENT INNER - -

    13. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips

      Apply enough adhesive to the panels.

      A003JLRC01
      *A RH - -
      B006H56 Adhesive - -

    14. Weld the A to the vehicle side.

      A003JLCC01
      *A RH - -

    15. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    16. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.