BACK DOOR PAINT REPAIR


  1. STRUCTURE

    B006H4ZC01
    *1 OUTER PANEL
    *2 INNER PANEL
    *3 Glass adhesive line
    Material Notes
    OUTER PANEL TSOP Body color (painted) Adhesion (not decomposable)
    INNER PANEL CFRP Substrate color (unpainted)

  2. SUPPLY PARTS SPECIFICATION

    B006H5GC01
    *1 OUTER PANEL
    *2 INNER PANEL

    • The same top coat paint (excluding the color base) as the new car is painted on the outer panel (including the glass adhesive line).The reason is to ensure the adhesion quality of the glass.

    <Surface treatment structure>
    Clear
    Primer (gray)
    Substrate

    Note

    TSOP is a material with poor adhesive quality. As a result, the glass adhesive line on the outer panel becomes unusable when the substrate is exposed.

  3. POINTS TO CONSIDER WHEN PERFORMING BODY REPAIRS AND PAINTING


      Replace the assembly in the following cases

    • The glass adhesive line on the substrate is exposed.

    • The inner panel is damaged.

    Assembly replacement (supply part) Spot repair
    Body repair - Be careful not to damage the glass adhesive line on the outer panel.

    Masking

    <Illustration 1>

    • Make sure to apply masking tape to the glass adhesive line to prevent paint from sticking and ensure the glass adhesive quality. (Illustration 1 a-a)

    • The inner panel is unpainted. Therefore, make sure to properly apply masking tape to prevent paint from contacting the inner panel. Pay special attention to the edges. (Illustration 1 b-b)

    Painting and drying

    <Illustration 2>

    		 Back door condition Work method Drying temperature
    Single -

    Secure it in the same position and condition as when it is installed on the vehicle, and support it so that the load is not concentrated in one area. (A)

    Note

    Take care when removing the glass as it is easily deformed.

    Tech Tips

    Support the panel at the hinge on the upper part of the panel and a secure location on the lower part of the panel.

    		 80°C or less
    On-vehicle Fully closed None (B)
    Half open Remove the left and right damper stays and secure them with the supports. (C)

    Install the left and right damper stays and secure them with the supports. (D)

    Note

    The back door may twist due to the force of the damper stay. Therefore, do not perform work with only one damper stay removed.
    Fully open Remove the left and right damper stays and secure them with the supports. (E)

    Left and right damper stays installed. (F)

    Note

    The back door may twist due to the force of the damper stay. Therefore, do not perform work with only one damper stay removed.

    • <Illustration 1>

      B006H3YC01
      *1 OUTER PANEL *2 INNER PANEL
      *3 MASKING TAPE - -
      *a

      11 mm (0.43 in.)

      (From outer panel end)

      		 - -

    • <Illustration 2>

      B006H36N01