BACK DOOR GLASS INSTALLATION

CLEAN BACK DOOR GLASS
1. Using a scraper, remove the damaged spacers, moulding and adhesive sticking to the glass.
2. Clean the outer circumference of the glass with non-residue solvent.
  Note
  
  Do not touch the glass surface after cleaning it.
  
  Be careful not to damage the glass.
  
  Even if using new glass, clean the glass with non-residue solvent.

INSTALL NO. 1 BACK WINDOW GLASS SPACER

Apply Primer G to the glass where the spacer will be installed.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
Tech Tips

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Text in Illustration
*1	Backside
*2	Marking for Spacer Installation

Remove the peeling paper from a new spacer. Install the spacer to the glass at the location shown in the illustration.

INSTALL NO. 2 BACK WINDOW GLASS SPACER

Apply Primer G to the glass where the spacer will be installed.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
Tech Tips

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Text in Illustration
*1	Backside
*2	Marking for Spacer Installation

Remove the peeling paper from a new spacer. Install the spacer to the glass at the location shown in the illustration.

INSTALL BACK DOOR GLASS SPACER
1. Apply Primer G to the glass where the spacers will be installed.
  Note
  - Allow the primer to dry for 3 minutes or more.
  - Throw away any leftover primer.
  - Do not apply too much primer.
  Tech Tips
  
  If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.
2. Remove the peeling paper from 2 new spacers. Install the 2 spacers to the glass at the locations shown in the illustration.
  
  Text in Illustration
  
  *1 Backside *2 Marking for Spacer Installation

Text in Illustration
*1	Backside	*2	Marking for Spacer Installation

INSTALL BACK WINDOW OUTSIDE MOULDING

Using a brush or sponge, coat the application area of the back window outside moulding with Primer G.

Text in Illustration
*1	Backside	*2	Primer G

Standard

Area	Specified Condition
a	13.0 mm (0.512 in.)

Note

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Tech Tips

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new back window outside moulding. Install the moulding as shown in the illustration.

Text in Illustration
*1	Backside	*2	Ceramic Notch

Standard

Area	Specified Condition
a	12.5 mm (0.492 in.)
b	9.5 mm (0.374 in.)
c	Changes gradually from 9.5 to 12.5 mm (0.374 to 0.492 in.)

INSTALL BACK DOOR GLASS

Text in Illustration
*1	Matchmark

Position the glass.
1. Using suction cups, place the glass in the correct position.
2. Check that the entire contact surface of the glass rim is perfectly even.
3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
  Tech Tips
  - Placing matchmarks is only necessary when installing new glass. When reinstalling the used glass, matchmarks should already be present.
  - When reusing the glass, check and correct the matchmark positions.
  Note
  
  Check that the spacers are contacting the vehicle body correctly.
4. Using suction cups, remove the glass.

Text in Illustration
*1	CORRECT
*2	Primer M
*3	Adhesive
*4	INCORRECT

Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

Note

Allow the primer to dry for 3 minutes or more.
Do not apply primer to the adhesive.
Throw away any leftover primer.
Do not apply too much primer.

Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

Text in Illustration
*1	Backside	*2	Adhesive Center Line
*3	Primer G	-	-

Standard

Area	Specified Condition
a	13.0 mm (0.512 in.)
b	7.0 mm (0.276 in.)
c	14.1 mm (0.564 in.)
d	12.0 mm (0.472 in.)

Tech Tips

If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

Note

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Apply adhesive to the back door glass.

Adhesive
Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of a cartridge nozzle as shown in the illustration below.

Tech Tips

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load a sealer gun with the cartridge.

Apply adhesive to the back door glass as shown in the illustration.

Text in Illustration
*1	Backside	*2	Adhesive Center Line
*3	Adhesive	-	-

Standard

Area	Specified Condition
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)
c	13.0 mm (0.512 in.)
d	14.1 mm (0.564 in.)

Install the back door glass to the vehicle body.

Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
Lightly press the outer surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.
Note
- Check that the spacers are contacting the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
Hold the back door glass securely in place with tape or equivalent until the adhesive has hardened.

Text in Illustration
*1	Adhesive

Using a scraper, remove any excess or protruding adhesive.

Tech Tips

Apply adhesive to any areas where the amount of adhesive is inadequate.

Note

Do not drive the vehicle within the time written in the table below.

Minimum Time

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

Connect the connectors.

CHECK FOR LEAK AND REPAIR
1. Conduct a leak test after the adhesive has completely hardened.
2. If there are any leaks, seal them with auto glass sealer.
INSTALL REAR WIPER MOTOR GROMMET
1. Text in Illustration
  
  *1 MP grease
  
  Apply MP grease to the entire inner surface of the wiper motor grommet.
  
  Tech Tips
  
  Make sure that the hole does not get clogged with grease and the grooves in the grommet are filled with grease.
2. Text in Illustration
  
  *1 Position Mark
  
  Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.
INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY
1. Temporarily install the rear wiper motor and bracket assembly with the 3 bolts.
2. Tighten the 3 bolts.
  
  Torque:
  
  5.5 N*m { 56 kgf*cm, 49 in.*lbf }
3. Connect the connector.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

Text in Illustration
*1	MP grease

Text in Illustration
*1	Position Mark

INSTALL REAR WIPER ARM

Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

Text in Illustration
*1	Wiper Arm Pivot Serrations
*2	Wire Brush
*3	Wiper Pivot Serrations

Clean the serrations with a wire brush.

Text in Illustration

*1 Mark for Blade Position

Align the blade tip with the mark on the glass, as shown in the illustration.
Install the rear wiper arm with the nut.

Torque:

5.5 N*m { 56 kgf*cm, 49 in.*lbf }
Close the wiper arm head cap.

INSTALL REAR SPOILER SUB-ASSEMBLY
1. Attach the 4 clips and pin to install the rear spoiler.
2. Install the 4 nuts.
INSTALL NO. 2 BACK DOOR PANEL PROTECTOR
1. Clean the vehicle body surface.
  1. Remove the double-sided tape from the vehicle body surface.
  2. Wipe off any tape adhesive residue with cleaner.
2. Install the No. 2 back door panel protector.
  1. Text in Illustration
    
    *1 Double-sided Tape
    
    Apply double-sided tape to the No. 2 back door panel protector in the position shown in the illustration.
  2. Remove the peeling paper from the double-sided tape on the No. 2 back door panel protector.
    
    Tech Tips
    
    After removing the peeling paper, keep the exposed adhesive free from foreign matter.
  3. Install the No. 2 back door panel protector with the clip.
INSTALL NO. 1 BACK DOOR PANEL PROTECTOR

Tech Tips

Use the same procedure described for the No. 2 back door panel protector.
INSTALL BACK DOOR TRIM PANEL ASSEMBLY
1. Attach the 12 clips to install the back door trim.
2. Attach the clip.
INSTALL BACK DOOR INSIDE HANDLE
1. Attach the 4 claws to install the door inside handle.
INSTALL BACK DOOR SIDE GARNISH LH
1. Attach the 2 clips and claw to install the back door side garnish.
INSTALL BACK DOOR SIDE GARNISH RH
1. Attach the 2 clips and claw to install the back door side garnish.
INSTALL CENTER BACK DOOR GARNISH
1. Attach the 4 claws and 4 clips to install the center back door garnish.