BACK DOOR GLASS INSTALLATION


  1. CLEAN BACK DOOR GLASS


    1. Using a scraper, remove the damaged spacers, moulding and adhesive sticking to the glass.

    2. A01IUFW

      Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL NO. 1 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the glass where the spacer will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01IU90E01
      Text in Illustration
      *1 Backside
      *2 Marking for Spacer Installation

      Remove the peeling paper from a new spacer. Install the spacer to the glass at the location shown in the illustration.

  3. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the glass where the spacer will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01IOYKE01
      Text in Illustration
      *1 Backside
      *2 Marking for Spacer Installation

      Remove the peeling paper from a new spacer. Install the spacer to the glass at the location shown in the illustration.

  4. INSTALL BACK DOOR GLASS SPACER


    1. Apply Primer G to the glass where the spacers will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from 2 new spacers. Install the 2 spacers to the glass at the locations shown in the illustration.

      A01IOJAE01
      Text in Illustration
      *1 Backside *2 Marking for Spacer Installation

  5. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. Using a brush or sponge, coat the application area of the back window outside moulding with Primer G.

      A01IRBUE01
      Text in Illustration
      *1 Backside *2 Primer G
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from a new back window outside moulding. Install the moulding as shown in the illustration.

      A01ITYTE01
      Text in Illustration
      *1 Backside *2 Ceramic Notch
      Standard
      Area Specified Condition
      a 12.5 mm (0.492 in.)
      b 9.5 mm (0.374 in.)
      c Changes gradually from 9.5 to 12.5 mm (0.374 to 0.492 in.)

  6. INSTALL BACK DOOR GLASS

    A01IO3OE01
    Text in Illustration
    *1 Matchmark

    1. Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing new glass. When reinstalling the used glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

        Note

        Check that the spacers are contacting the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. A01IUF9E01
      Text in Illustration
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

      A01IR45E01
      Text in Illustration
      *1 Backside *2 Adhesive Center Line
      *3 Primer G - -
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      b 7.0 mm (0.276 in.)
      c 14.1 mm (0.564 in.)
      d 12.0 mm (0.472 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration below.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A01IN0VE01
        Text in Illustration
        *1 Backside *2 Adhesive Center Line
        *3 Adhesive - -
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 13.0 mm (0.512 in.)
        d 14.1 mm (0.564 in.)

    5. Install the back door glass to the vehicle body.


      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Note


        • Check that the spacers are contacting the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the back door glass securely in place with tape or equivalent until the adhesive has hardened.

      4. A01ITKRE02
        Text in Illustration
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      5. Connect the connectors.

  7. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. If there are any leaks, seal them with auto glass sealer.

  8. INSTALL REAR WIPER MOTOR GROMMET


    1. A01IOUPE01
      Text in Illustration
      *1 MP grease

      Apply MP grease to the entire inner surface of the wiper motor grommet.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves in the grommet are filled with grease.

    2. A01IUK1E01
      Text in Illustration
      *1 Position Mark

      Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

  9. INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY


    1. A01IQRE

      Temporarily install the rear wiper motor and bracket assembly with the 3 bolts.

    2. Tighten the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Connect the connector.

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. INSTALL BATTERY SERVICE HOLE COVER


    1. A01ITOM

      Install the battery service hole cover with the clip.

  12. INSTALL REAR WIPER ARM


    1. Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

    2. A01INMQE01
      Text in Illustration
      *1 Wiper Arm Pivot Serrations
      *2 Wire Brush
      *3 Wiper Pivot Serrations

      Clean the serrations with a wire brush.

    3. A01IQQ1E01
      Text in Illustration
      *1 Mark for Blade Position

      Align the blade tip with the mark on the glass, as shown in the illustration.

    4. A01ISLG

      Install the rear wiper arm with the nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    5. Close the wiper arm head cap.

  13. INSTALL REAR SPOILER SUB-ASSEMBLY

    A01IOQL

    1. Attach the 4 clips and pin to install the rear spoiler.

    2. A01IQIZ

      Install the 4 nuts.

  14. INSTALL NO. 2 BACK DOOR PANEL PROTECTOR


    1. Clean the vehicle body surface.


      1. Remove the double-sided tape from the vehicle body surface.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Install the No. 2 back door panel protector.


      1. A01ISRXE01
        Text in Illustration
        *1 Double-sided Tape

        Apply double-sided tape to the No. 2 back door panel protector in the position shown in the illustration.

      2. Remove the peeling paper from the double-sided tape on the No. 2 back door panel protector.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. A01IU2V

        Install the No. 2 back door panel protector with the clip.

  15. INSTALL NO. 1 BACK DOOR PANEL PROTECTOR

    Tech Tips

    Use the same procedure described for the No. 2 back door panel protector.

  16. INSTALL BACK DOOR TRIM PANEL ASSEMBLY


    1. A01IPJU

      Attach the 12 clips to install the back door trim.

    2. A01ITD9

      Attach the clip.

  17. INSTALL BACK DOOR INSIDE HANDLE


    1. A01IN27

      Attach the 4 claws to install the door inside handle.

  18. INSTALL BACK DOOR SIDE GARNISH LH


    1. A01IUHF

      Attach the 2 clips and claw to install the back door side garnish.

  19. INSTALL BACK DOOR SIDE GARNISH RH


    1. A01IOOI

      Attach the 2 clips and claw to install the back door side garnish.

  20. INSTALL CENTER BACK DOOR GARNISH


    1. A01IOP0

      Attach the 4 claws and 4 clips to install the center back door garnish.