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BACK DOOR GLASS REMOVAL

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  1. Click here

    PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  2. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  3. Click here

    REMOVE CENTER BACK DOOR GARNISH


    1. A01IOP0

      Detach the 4 clips and 4 claws, and remove the center back door garnish.

  4. Click here

    REMOVE BACK DOOR SIDE GARNISH LH


    1. A01IUHF

      Detach the 2 clips and claw, and remove the back door side garnish.

  5. Click here

    REMOVE BACK DOOR SIDE GARNISH RH


    1. A01IOOI

      Detach the 2 clips and claw, and remove the back door side garnish.

  6. Click here

    REMOVE BACK DOOR INSIDE HANDLE


    1. A01IS72

      Using moulding remover D, detach the 4 claws and remove the back door inside handle.

  7. Click here

    REMOVE BACK DOOR TRIM PANEL ASSEMBLY


    1. A01ITD9

      Detach the clip.

    2. A01IPJU

      Detach the 12 clips and remove the back door trim board.

  8. Click here

    REMOVE NO. 2 BACK DOOR PANEL PROTECTOR


    1. Remove the clip and No. 2 back door panel protector.

  9. Click here

    REMOVE NO. 1 BACK DOOR PANEL PROTECTOR

    Tip:

    Use the same procedure described for the No. 2 back door panel protector.

  10. Click here

    REMOVE REAR SPOILER SUB-ASSEMBLY


    1. A01IQIZ

      Remove the 4 nuts.

    2. A01ISY2E01

      Put protective tape around the rear spoiler.

      Table 1. Text in Illustration
      *1 Protective Tape

    3. Detach the 4 clips and pin, and remove the rear spoiler.

  11. Click here

    REMOVE REAR WIPER ARM


    1. A01IR64

      Open the wiper arm head cap.

    2. A01ISLG

      Remove the nut and rear wiper arm.

  12. Click here

    REMOVE REAR WIPER MOTOR AND BRACKET ASSEMBLY


    1. A01IQRE

      Disconnect the connector.

    2. Remove the 3 bolts and rear wiper motor and bracket assembly.

  13. Click here

    REMOVE REAR WIPER MOTOR GROMMET


    1. A01IPTL

      Remove the wiper motor grommet.

  14. Click here

    REMOVE BACK DOOR GLASS


    1. A01IQMCE01

      Apply protective tape to the outer surface of the vehicle body to prevent scratches.

      Note:

      When separating the back door glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

      Table 2. Text in Illustration
      *1 Protective Tape

    2. Disconnect the connectors.

    3. A01ISOKE01

      From the interior, insert a piano wire between the vehicle body and back door glass as shown in the illustration.

      Note:

      Make sure not to damage the wire harness.

      Table 3. Text in Illustration
      *1 Spacer
      *2 Piano Wire

    4. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

    5. A01IO3OE01

      Place matchmarks on the glass and vehicle body at the locations indicated in the illustration.

      Table 4. Text in Illustration
      *1 Matchmark
      Tip:

      Matchmarks do not need to be placed if the glass is not going to be reused.

    6. Cut through the adhesive by pulling the piano wire around the back door glass.

      Note:

      Leave as much adhesive on the vehicle body as possible when removing the back door glass.

    7. A01IPB6E01

      Using suction cups, remove the back door glass.

      Table 5. Text in Illustration
      *1 Matchmark
  15. Click here

    REMOVE NO. 1 BACK WINDOW GLASS SPACER


    1. Using a scraper, remove the spacer.

  16. Click here

    REMOVE NO. 2 BACK WINDOW GLASS SPACER


    1. Using a scraper, remove the spacer.

  17. Click here

    REMOVE BACK DOOR GLASS SPACER


    1. Using a scraper, remove the 2 spacers.

  18. Click here

    REMOVE BACK WINDOW OUTSIDE MOULDING


    1. Using a scraper, remove the moulding.

  19. Click here

    CLEAN VEHICLE BODY


    1. Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tip:

        Leave as much adhesive on the vehicle body as possible.

        Note:

        Be careful not to damage the vehicle body.

        Table 6. Text in Illustration
        *1 Adhesive
        *2 Vehicle Body

      2. Clean the contact surface of the vehicle body with cleaner.

        Tip:

        Even if all the adhesive has been removed, clean the vehicle body.