WINDSHIELD GLASS INSTALLATION

INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

1. Install 2 new stoppers to the vehicle body as shown in the illustration.

   Table 1. Text in Illustration

   *1	Vehicle Body
   *2	Stopper

INSTALL WINDSHIELD GLASS

1. Position the glass.

   
   

   1. Using suction cups, place the glass in the correct position.

   2. Check that the entire contact surface of the glass rim is perfectly even.

   3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

      Table 5. Text in Illustration

      *1

      Matchmark

      Tip:
      

      • Placing matchmarks is only necessary when installing new glass. When reinstalling the used glass, matchmarks should already be present.

      • When reusing the glass, check and correct the matchmark positions.

      Note:

      Check that the stoppers are attached to the vehicle body correctly.

   4. Using suction cups, remove the glass.

2. 

   Using a brush, apply Primer M to the exposed part of the vehicle body.

   Note:
   

   • Allow the primer to dry for 3 minutes or more.

   • Do not apply primer to the adhesive.

   • Throw away any leftover primer.

   • Do not apply too much primer.

   Table 6. Text in Illustration

   *1	CORRECT
   *2	Primer M
   *3	Adhesive
   *4	INCORRECT

3. 

   Using a brush or sponge, apply Primer G to the contact surface of the glass.

   Table 7. Text in Illustration

   *1	Backside	*2	Adhesive Center Line
   *3	Primer G	-	-

   Standard
   Area Specified Condition a 9.5 mm (0.374 in.) b 7.0 mm (0.276 in.) c 8.0 mm (0.315 in.) d 27.5 mm (1.083 in.)

   Tip:

   If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

   Note:
   

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.

4. 

   Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration.

   Table 8. Text in Illustration

   *1

   Primer G

   Note:
   

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.

5. Apply adhesive to the glass.

   Adhesive
   Toyota Genuine Windshield Glass Adhesive or equivalent

   
   

   1. Cut off the tip of a cartridge nozzle as shown in the illustration.

      Tip:

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours

   2. Load a sealer gun with the cartridge.

   3. 

      Apply adhesive to the glass as shown in the illustration.

      Table 9. Text in Illustration

      *1	Backside	*2	Adhesive Center Line
      *3	Adhesive	-	-

      Standard
      Area Specified Condition a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 9.5 mm (0.374 in.) d 27.5 mm (1.083 in.)

6. 

   Install the glass to the vehicle body.

   
   

   1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      Table 10. Text in Illustration

      *1

      Matchmark

   2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

      Note:
      

      • Check that the stoppers are attached to the vehicle body correctly.

      • Check that the vehicle body and glass have a small gap between them.

   3. Using a scraper, remove any excess or protruding adhesive.

      Tip:

      Apply adhesive to any areas where the amount of adhesive is inadequate.

   4. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

      Note:

      Do not drive the vehicle for the amount of time written in the table below.

      Minimum Time
      Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours

7. w/ Windshield Deicer System:

   Connect the windshield deicer connector.