WINDSHIELD GLASS INSTALLATION

CLEAN WINDSHIELD GLASS
1. Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass.
2. Clean the outer circumference of the glass with non-residue solvent.
  Note
  - Do not touch the glass surface after cleaning it.
  - Be careful not to damage the glass.
  - Even if using new glass, clean the glass with non-residue solvent.
INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
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*1 Vehicle Body

*2 Stopper
1. Install 2 new stoppers to the vehicle body as shown in the illustration.

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*1	Vehicle Body
*2	Stopper

INSTALL NO. 2 WINDSHIELD GLASS STOPPER

Apply Primer G to the glass where the stoppers will be installed.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Install 2 new stoppers to the glass at the locations shown in the illustration.

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*1	Backside	*2	Ceramic Line
*3	Ceramic Notch	*4	Windshield Glass

Standard

Area	Specified Condition
a	14.2 mm (0.559 in.)

INSTALL WINDSHIELD OUTSIDE MOULDING
1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.
  Note
  
  Allow the primer coating to dry for 3 minutes or more.
  
  Do not coat the adhesive with Primer G.
  
  Throw away any leftover primer.
  Text in Illustration
  
  *1 Backside - -
2. Remove the peeling paper from a new windshield outside moulding. Install the moulding as shown in the illustration.

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*1	Backside	-	-

INSTALL WINDOW GLASS ADHESIVE DAM

Apply Primer G to the glass where the glass adhesive dam will be installed.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Remove the peeling paper from the adhesive part of a new dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area beyond the notches on the lower part of the glass.

Text in Illustration
*1	Backside	*2	Dam Center Line
*3	Ceramic Notch	-	-

INSTALL WINDSHIELD GLASS

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*1	Matchmark

Position the glass.
1. Using suction cups, place the glass in the correct position.
2. Check that the entire contact surface of the glass rim is perfectly even.
3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
  Tech Tips
  - Placing matchmarks is only necessary when installing new glass. When reinstalling the used glass, matchmarks should already be present.
  - When reusing the glass, check and correct the matchmark positions.
  Note
  
  Check that the stoppers are attached to the vehicle body correctly.
4. Using suction cups, remove the glass.

Text in Illustration
*1	CORRECT
*2	Primer M
*3	Adhesive
*4	INCORRECT

Using a brush, apply Primer M to the exposed part of the vehicle body.

Note

Allow the primer to dry for 3 minutes or more.
Do not apply primer to the adhesive.
Throw away any leftover primer.
Do not apply too much primer.

Using a brush or sponge, apply Primer G to the contact surface of the glass.

Text in Illustration
*1	Backside	*2	Adhesive Center Line
*3	Primer G	-	-

Standard

Area	Specified Condition
a	9.5 mm (0.374 in.)
b	7.0 mm (0.276 in.)
c	8.0 mm (0.315 in.)
d	27.5 mm (1.083 in.)

Tech Tips

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Note

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Text in Illustration

*1 Primer G

Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Text in Illustration
*1	Primer G

Apply adhesive to the glass.

Adhesive
Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of a cartridge nozzle as shown in the illustration.

Tech Tips

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load a sealer gun with the cartridge.

Apply adhesive to the glass as shown in the illustration.

Text in Illustration
*1	Backside	*2	Adhesive Center Line
*3	Adhesive	-	-

Standard

Area	Specified Condition
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)
c	9.5 mm (0.374 in.)
d	27.5 mm (1.083 in.)

Text in Illustration
*1	Matchmark

Install the glass to the vehicle body.

Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
Note
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
Using a scraper, remove any excess or protruding adhesive.

Tech Tips

Apply adhesive to any areas where the amount of adhesive is inadequate.

Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

Note

Do not drive the vehicle for the amount of time written in the table below.

Minimum Time

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

w/ Windshield Deicer System:

Connect the windshield deicer connector.

CHECK FOR LEAK AND REPAIR
1. Conduct a leak test after the adhesive has completely hardened.
2. If there are any leaks, seal them with auto glass sealer.
INSTALL ROOF HEADLINING ASSEMBLY
1. Return the roof headlining to its original position. Refer to the following procedures Click here.
INSTALL ASSIST GRIP ASSEMBLY
Tech Tips

Use the same procedure for the other assist grip.
1. Assemble the assist grip as shown in the illustration.
2. Install the assist grip.
INSTALL VISOR HOLDER
Tech Tips

Use the same procedure to install the visor holder on the other side
1. Attach the 2 claws.
2. Push in the visor holder as shown in the illustration.
INSTALL VISOR ASSEMBLY LH
1. Attach the 2 clips to install the visor.
INSTALL VISOR ASSEMBLY RH

Tech Tips

Use the same procedure described for the LH side.
INSTALL RAIN SENSOR (w/ Rain Sensor)
Note

If there are problems with the silicon mixture, replace the rain sensor.
1. Clean the surface of the windshield glass that contacts the rain sensor.
2. When replacing the rain sensor with a new one:
  
  Remove the protective cover on the rain sensor.
  
  Note
  
  Do not touch the silicon mixture directly with a finger.
3. Connect the connector.
  
  Note
  
  Do not touch the silicon mixture directly with a finger.
4. Attach the 2 claws to install the rain sensor as shown in the illustration.
  
  Note
  
  Make sure that there are no air bubbles between the silicon mixture and windshield glass.
INSTALL NO. 2 RAIN SENSOR COVER (w/ Rain Sensor)
1. Using a screwdriver, attach the 2 claws to install the No. 2 rain sensor cover.
INSTALL NO. 1 RAIN SENSOR COVER (w/ Rain Sensor)
1. Attach the 2 claws to connect the No. 1 rain sensor cover.
  
  Note
  
  Be careful not to damage the No. 1 rain sensor cover.
2. Attach the 3 claws to install the No. 1 rain sensor cover.
INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)
1. Using a T20 "TORX" socket wrench, install the inner rear view mirror with the screw.
  
  Torque:
  
  1.5 N*m { 15 kgf*cm, 13 in.*lbf }
2. Connect the connector.
INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)
1. Attach the 6 claws.
2. Slide the inner rear view mirror stay holder cover in the direction indicated by the arrow in the illustration and attach the 2 claws to install it.
INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)
1. Slide the inner rear view mirror in the direction indicated by the arrow in the illustration to install it.
INSTALL MAP LIGHT ASSEMBLY
1. Connect the connector.
2. Attach the 4 clips to install the map light.

INSTALL FRONT PILLAR GARNISH LH

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*1	Front Pillar Garnish Clip
*2	Protective Tape

Remove the protective cover.
Attach the 2 claws.
Turn the end of the front pillar garnish clip 90° with needle-nose pliers and install it to the front pillar garnish.

Tech Tips

Tape the tips of the needle-nose pliers before use.
*1 Front Pillar Garnish Clip

Attach the 2 clips to install the front pillar garnish.

INSTALL FRONT PILLAR GARNISH RH

Tech Tips

Use the same procedure described for the LH side.
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
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*1 Paint Mark

*2 Mark Position
1. Align the paint mark on the rear door opening trim weatherstrip with the mark position on the vehicle and install the weatherstrip as shown in the illustration.
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

Tech Tips

Use the same procedure described for the LH side.
INSTALL COWL SIDE TRIM BOARD LH
1. Attach the 2 clips and guide to install the cowl side trim board.
INSTALL COWL SIDE TRIM BOARD RH

Tech Tips

Use the same procedure described for the LH side.
INSTALL FRONT DOOR SCUFF PLATE LH
1. Attach the 8 claws and 2 clips to install the front door scuff plate.
INSTALL FRONT DOOR SCUFF PLATE RH

Tech Tips

Use the same procedure described for the LH side.
INSTALL COWL TOP VENTILATOR LOUVER RH
1. Attach the 4 claws and 5 guides to install the cowl top ventilator louver RH.
2. Install the clip.
INSTALL COWL TOP VENTILATOR LOUVER LH
1. Attach the 6 claws and 5 guides to install the cowl top ventilator louver LH.
2. Install the clip.
3. Attach the 2 claws and 2 guides to install the center cowl top ventilator louver.
INSTALL HOOD TO COWL TOP SEAL
1. Attach the 7 clips and 2 claws to install the hood to cowl top seal.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSTALL BATTERY SERVICE HOLE COVER
1. Install the battery service hole cover with the clip.

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*1	Paint Mark
*2	Mark Position

INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

Operate the wiper and stop the front wiper motor and link at the automatic stop position.

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*1	Wiper Arm Serrations
*2	Wire Brush
*3	Wiper Pivot Serrations

Clean the wiper arm serrations.

When reusing the front wiper motor and link assembly:
1. Clean the wiper pivot serrations with a wire brush.
Text in Illustration

*1 Mark for Blade Position

Position the blade tip within the range shown in the illustration.

Tech Tips

The lower limit of the range is indicated by the mark on the glass.
Install the front wiper arm and blade assembly RH with the nut.

Torque:

26 N*m { 265 kgf*cm, 19 ft.*lbf }

Tech Tips

Hold the arm hinge by hand when tightening the nut.

Text in Illustration
*1	Mark for Blade Position

INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

Operate the wiper and stop the front wiper motor and link at the automatic stop position.

Text in Illustration
*1	Wiper Arm Serrations
*2	Wire Brush
*3	Wiper Pivot Serrations

Clean the wiper arm serrations.

When reusing the front wiper motor and link assembly:
1. Clean the wiper pivot serrations with a wire brush.
Text in Illustration

*1 Mark for Blade Position

Position the blade tip within the range shown in the illustration.

Tech Tips

The lower limit of the range is indicated by the mark on the glass.
Install the front wiper arm and blade assembly LH with the nut.

Torque:

26 N*m { 265 kgf*cm, 19 ft.*lbf }

Tech Tips

Hold the arm hinge by hand when tightening the nut.
Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

INSTALL FRONT WIPER ARM HEAD CAP
1. Install the front wiper arm head cap.
  
  Tech Tips
  
  Use the same procedure for all front wiper arm head caps.
INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH
1. Install the center roof drip side finish moulding Click here.
INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

Tech Tips

Use the same procedure described for the LH side.