QUARTER WINDOW GLASS INSTALLATION

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.


  1. INSTALL QUARTER WINDOW GLASS LH SPACER


    1. Apply Primer G to the window where the spacer will be installed.

      A01IQ4XE01
      Text in Illustration
      *1 Backside *2 Marking for Spacer Installation
      *3 Spacer - -

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from a new spacer. Install the spacer to the quarter window at the location shown in the illustration.

  2. INSTALL QUARTER WINDOW MOULDING LH


    1. Using a brush or sponge, coat the application area of the quarter window with Primer G.

      A01IQVTE01
      Text in Illustration
      *1 Backside *2 Primer G
      Standard
      Area Specified Condition
      a 7.0 mm (0.276 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01IQ6LE01
      Text in Illustration
      *1 Primer M

      Using a brush or sponge, coat the application area of a new quarter window moulding with Primer M.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    3. A01ITB2E01
      Text in Illustration
      *1 Adhesive

      Apply adhesive to the quarter window moulding.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the quarter window moulding as shown in the illustration.

    4. A01IQ50

      Install the quarter window moulding as shown in the illustration.

    5. A01IOTC

      Apply non-residue solvent to a clean cloth and wipe off any excess or protruding adhesive.

  3. INSTALL QUARTER WINDOW ASSEMBLY LH


    1. A01IRIVE01
      Text in Illustration
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the window.

      A01IQQIE01
      Text in Illustration
      *1 Backside *2 Adhesive Center Line
      *3 Primer G - -
      Standard
      Area Specified Condition
      a 13.0 mm (0.511 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      • Do not apply primer to the moulding.

    3. Apply adhesive to the quarter window.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration.

        A01IUC3E01
        Text in Illustration
        *1 Backside *2 Adhesive Center Line
        *3 Adhesive - -
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 13.0 mm (0.511 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the quarter window as shown in the illustration.

    4. A01IRE8E01
      Text in Illustration
      *1 Spacer

      Install the quarter window to the vehicle body.


      1. Attach the 2 clips to install the quarter window.

      2. Lightly press the outer surface of the window to ensure a close fit.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the 2 clips are attached to the body correctly, and that the spacer is contacting the body correctly.

        • Check that the vehicle body and window have a small gap between them.

      3. Hold the quarter window in place securely with protective tape or equivalent until the adhesive hardens.

      4. Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    5. Connect the connectors.

  4. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. If there are any leaks, seal them with auto glass sealer.

  5. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH

    A01IRBL

    1. Attach the 7 clips to install the inner roof side garnish.

    2. w/ Rear No. 1 Seat:


      1. A01IQVY

        Install the rear No. 1 seat belt shoulder anchor with the bolt.

        Torque:
        41 N*m  { 418 kgf*cm, 30 ft.*lbf }
      2. A01IPKK

        Attach the 2 claws to close the rear No. 1 seat belt shoulder anchor cover.

    3. w/ Rear No. 2 Seat:


      1. A01IRKY

        Install the rear No. 2 seat belt shoulder anchor with the bolt.

        Torque:
        42 N*m  { 428 kgf*cm, 31 ft.*lbf }
      2. A01ITRU

        Attach the 2 claws to close the rear No. 2 seat belt shoulder anchor cover.

  6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH


    1. Connect the connector.

    2. Attach the 6 clips and 7 claws to install the deck trim side panel.

    3. Install the 2 bolts.

      A01ISVL
    4. A01IULD

      w/ Rear No. 1 Seat:

      Install the rear No. 1 seat belt anchor with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
    5. A01IRRR

      w/ Rear No. 2 Seat:

      Install the rear No. 2 seat belt anchor with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

  7. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY

    A01IUD8

    Tech Tips

    Use the same procedure for all the luggage hold belt strikers.


    1. Install the luggage hold belt striker with the bolt.

  8. INSTALL DECK TRIM SIDE SERVICE HOLE COVER

    A01IQ10

    Tech Tips

    Use the same procedure to install the deck trim side service hole cover on the other side.


    1. Attach the 4 claws and 2 guides to install the deck trim side service hole cover.

  9. INSTALL FRONT DECK SIDE TRIM COVER LH

    A01IUCE

    1. Attach the 2 claws to install the front deck side trim cover.

  10. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

    A01IP6WE01
    Text in Illustration
    *1 Paint Mark
    *2 Mark Position

    1. Align the paint mark on the rear door opening trim weatherstrip with the mark position on the vehicle and install the weatherstrip as shown in the illustration.

  11. INSTALL REAR DOOR SCUFF PLATE LH

    A01IRIX

    1. Attach the 5 claws and guide to install the rear door scuff panel.

  12. INSTALL REAR DECK TRIM COVER

    A01ITUG

    1. Attach the 6 claws and 4 guides to install the rear deck trim cover.

  13. INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)


    1. Place the rear No. 2 seat assembly in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. Temporarily install the 2 bolts.

      A01IUCV

    3. Pull the 2 straps and raise the 2 seatbacks.

    4. Temporarily install the 5 bolts.

      A01IRCI

    5. Tighten the bolts in the order shown in the illustration.

      A01IST0E01
      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

    6. Connect the connector under the seat.

  14. INSTALL REAR NO. 2 SEAT TRACK COVER (w/ Rear No. 2 Seat)


    1. A01IOQC

      Attach the 2 guides and claw.

    2. Attach the 2 claws to install the cover.

  15. INSTALL REAR NO. 2 SEAT TRACK BRACKET COVER (w/ Rear No. 2 Seat)

    Tech Tips

    Use the same procedure to install the cover on the other side.


    1. A01IQ45

      Attach the 2 claws to install the cover.

  16. INSTALL DECK TRIM SIDE BELT HOLE COVER LH (w/ Rear No. 2 Seat)

    A01IMY3

    1. Slide the deck trim side belt hole cover in the direction indicated by the arrow in the illustration and attach the 2 claws and 6 guides to install it.

  17. INSTALL DECK TRIM SIDE BELT HOLE COVER RH (w/ Rear No. 2 Seat)

    Tech Tips

    Use the same procedure described for the LH side.

  18. INSTALL DECK FLOOR BOX LH (w/ Rear No. 2 Seat)

    A01IU1X

    1. w/o Rear No. 2 Seat:


      1. Attach the 4 claws to install the deck floor box.

    2. A01IN2Q

      w/ Rear No. 2 Seat:


      1. Attach the 3 claws and guide to install the deck floor box.

      2. Install the bolt.

  19. INSTALL DECK FLOOR BOX RH (w/ Rear No. 2 Seat)

    A01ISZR

    1. w/o Rear No. 2 Seat:


      1. Attach the 2 claws and guide to install the deck floor box.

    2. A01IPFF

      w/ Rear No. 2 Seat:


      1. Attach the 2 claws and guide to install the deck floor box.

      2. Install the bolt.

  20. INSTALL DECK RAIL COVER (w/ Rear No. 2 Seat, w/o Spare Tire)

    A01IP10

    1. Attach the 2 claws and 2 guides to install the deck rail cover.

    2. Install the clip.

  21. INSTALL LUGGAGE COMPARTMENT TRAY (w/ Rear No. 2 Seat, w/ Spare Tire)

    A01ISB5

    1. Install the luggage compartment tray.

  22. INSTALL DECK BOARD ASSEMBLY (w/ Rear No. 2 Seat)

    A01IRW6

    1. Attach the 4 claws and 6 clips to install the deck board.

  23. INSTALL DECK FLOOR BOX LH (w/o Rear No. 2 Seat)

    A01IU1X

    1. w/o Rear No. 2 Seat:


      1. Attach the 4 claws to install the deck floor box.

    2. A01IN2Q

      w/ Rear No. 2 Seat:


      1. Attach the 3 claws and guide to install the deck floor box.

      2. Install the bolt.

  24. INSTALL DECK FLOOR BOX RH (w/o Rear No. 2 Seat)

    A01ISZR

    1. w/o Rear No. 2 Seat:


      1. Attach the 2 claws and guide to install the deck floor box.

    2. A01IPFF

      w/ Rear No. 2 Seat:


      1. Attach the 2 claws and guide to install the deck floor box.

      2. Install the bolt.

  25. INSTALL LOWER DECK TRIM SIDE BOARD LH (w/o Rear No. 2 Seat)

    A01IN88

    1. Attach the claw and 2 guides to install the lower deck trim side board.

  26. INSTALL REAR DECK FLOOR BOX (w/o Rear No. 2 Seat, w/ Spare tire)


    1. Install the rear deck floor box.

      A01IO7TE01

  27. INSTALL LOWER DECK TRIM SIDE BOARD RH (w/o Rear No. 2 Seat)

    Tech Tips

    Use the same procedure described for the LH side.

  28. INSTALL FRONT DECK FLOOR BOX (w/o Rear No. 2 Seat)

    A01INUT

    1. Install the front deck floor box with the 3 bolts.

  29. INSTALL NO. 2 DECK BOARD (w/o Rear No. 2 Seat)

    A01IUJ6

    1. Attach the 5 clips to install the No. 2 deck board.

  30. INSTALL NO. 1 DECK BOARD (w/o Rear No. 2 Seat)

    A01IO5W

    1. Install the No. 1 deck board.

  31. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

    A01IUDC

    1. Install the tonneau cover.