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CONDENSER (for ZR Series Engine) REMOVAL

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  1. Click here

    REMOVE FRONT BUMPER COVER


    1. Remove the front bumper cover (Click here).

  2. Click here

    RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  3. Click here

    REMOVE NO. 1 WATER HOSE CLAMP BRACKET


    1. Remove the 2 bolts and hose clamp bracket.

  4. Click here

    REMOVE BATTERY CLAMP SUB-ASSEMBLY


    1. Remove the bolt and battery clamp.

  5. Click here

    REMOVE HOOD LOCK ASSEMBLY


    1. for LHD:


      1. A01IS1Z

        Remove the 3 bolts and hood lock.

      2. A01IO2N

        Disconnect the hood lock control cable.

    2. for RHD:


      1. A01ITHB

        Remove the 3 bolts and hood lock.

      2. Disconnect the connector.

      3. A01IQR4

        Disconnect the hood lock control cable.

  6. Click here

    REMOVE UPPER RADIATOR SUPPORT


    1. Disconnect the horn connector.

    2. Detach the 2 clamps and disconnect the No. 1 water by-pass hose.

    3. A01IN65

      Remove the 5 bolts and upper radiator support.

  7. Click here

    REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 cushions.

  8. Click here

    REMOVE NO. 2 FAN SHROUD


    1. except Manual Transaxle:

      Detach the clamp and disconnect the No. 1 water by-pass hose.

    2. Remove the 2 bolts.

    3. Detach the 2 claws and remove the fan shroud.

      Table 1. Text in Illustration
      *1 except Manual Transaxle
  9. Click here

    DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A01IS12

      Remove the bolt and disconnect the discharge hose sub-assembly from the condenser.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  10. Click here

    DISCONNECT SUCTION PIPE SUB-ASSEMBLY


    1. A01IS4X

      Remove the bolt and disconnect the suction pipe sub-assembly from the condenser.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

    2. Remove the O-ring from the suction pipe sub-assembly.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  11. Click here

    REMOVE CONDENSER ASSEMBLY WITH RECEIVER


    1. Remove the condenser assembly with receiver as shown in the illustration.