COMPRESSOR (for AD Series Engine) REMOVAL


  1. REMOVE NO. 1 ENGINE COVER


    1. A01INMI

      Hold the rear of the No. 1 engine cover and slowly raise it to detach the clip on the rear of the No. 1 engine cover. Continue to raise the No. 1 engine cover to detach the 3 clips on the front and side of the No. 1 engine cover and remove the No. 1 engine cover.

      Note

      Attempting to disengage both front and rear clips at the same time may cause the cover to break.

  2. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A01IS0M

      Remove the 3 clips.

    2. Detach the 4 hooks and remove the radiator support opening cover.

  3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  4. REMOVE FRONT LOWER BUMPER ABSORBER


    1. A01IOQE

      Remove the 2 clips.

    2. A01IPJ8

      Remove the 4 bolts.

    3. Detach the 2 hooks of the front lower bumper absorber from the installation holes in the body and remove the front lower bumper absorber.

  5. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01IRQL

      Remove the 6 bolts and 10 clips.

    2. Remove the No. 1 engine under cover.

  6. REMOVE REAR ENGINE UNDER COVER RH


    1. A01IQ51

      Remove the 5 clips and rear engine under cover RH.

  7. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH


    1. A01INC5

      Remove the 4 bolts and front suspension member reinforcement RH.

  8. REMOVE FAN AND GENERATOR V BELT


    1. for 1AD-FTV:

      Remove the V-ribbed belt Click here.

    2. for 2AD-FHV:

      Remove the V-ribbed belt Click here.

  9. DISCONNECT NO. 3 AIR HOSE


    1. A01IQND

      Loosen the hose clamp and disconnect the No. 3 air hose.

  10. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A01IQA7

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor assembly with pulley.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  11. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A01IPZC

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with pulley.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  12. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

    A01IRAM

    1. Disconnect the connector.

    2. A01IOO2

      Remove the 2 bolts and 2 nuts.

    3. A01IRHZ

      Using a "TORX" socket wrench (E8), remove the 2 stud bolts and compressor assembly with pulley.