FRONT DOOR LOCK INSTALLATION

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. A01IN6F

      Install the front door inside locking cable assembly.

    2. A01ISCC

      Attach the 3 claws.

  2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. A01IOB1

      Install the front door lock remote control cable.

  3. INSTALL FRONT DOOR LOCK ASSEMBLY LH

    Note


    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the surface of the connector which contacts the door lock wiring harness seal.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may allow water into the connection. This may result in a malfunction of the front door lock assembly.


    1. Apply MP grease to the sliding parts of the front door lock assembly.

    2. Install a new door lock wiring harness seal to the front door lock assembly.

    3. A01ISGKE01

      Insert the front door lock open rod into the front door lock assembly.

    4. Check that the front door lock open rod is securely connected to the front door lock assembly.

    5. Using a T30 "TORX" wrench, install the front door lock assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. A01IN0O

      Tighten the screw using a T30 "TORX" socket to install the cover.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Install the hole plug.

  5. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)


    1. A01INZV

      Attach the 3 claws to install the front door outside handle cover to the front door lock key cylinder.

    2. A01IOHI

      Tighten the screw using a T30 "TORX" socket to install the cover (with the door lock key cylinder).

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    3. Install the hole plug.

  6. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. A01IR7H

      Install the rear lower frame with the bolt.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf }

  7. INSTALL FRONT DOOR GLASS RUN LH


    1. A01IQYV

      Install the front door glass run.

  8. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. for Driver Side:

      Temporarily install the master switch assembly.

    2. for Front Passenger Side:

      Temporarily install the regulator switch assembly.

    3. Connect the cable to the negative (-) battery terminal.

    4. Move the door glass until the bolts appear in the service holes.

    5. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    6. A01IT9B

      Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration.

      Note

      Be careful not to damage the glass.

    7. Install the door glass to the window regulator with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  9. INSTALL FRONT DOOR SERVICE HOLE COVER LH


    1. Apply butyl tape to the door.

    2. Pass the front door lock remote control cable and front door inside locking cable through a new front door service hole cover.

    3. A01INRGE01
      Text in Illustration
      *1 Reference Point

      Install the front door service hole cover according to the reference points on the front door panel.

      Note


      • Securely install the front door service hole cover to prevent wrinkles and air bubbles.

      • There should be no wrinkles or folds after installing the service hole cover.

      • After installing the service hole cover, check the seal quality.

    4. A01IOWT

      Connect the 2 connectors.

  10. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH


    1. A01INVC

      Install the front door inner glass weatherstrip.

  11. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. A01IOHC

      Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly to install the inside handle.

  12. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A01IUHM

      Attach the 2 claws to install the front door inside handle sub-assembly to the door trim board.

    2. A01IS0O

      Attach the front door trim board with the 5 claws of the front door inner glass weatherstrip and the reference boss.

    3. w/ Courtesy Light:


      1. Connect the courtesy light connector.

    4. A01IR1B

      Attach the 9 clips to install the trim board.

    5. Install the 3 screws.

  13. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL

    A01IOY9E01

    1. Connect the connector.

    2. Attach the 7 claws and clip to install the power window regulator master switch assembly with front door armrest base panel.

  14. INSTALL FRONT DOOR TRIM MOULDING LH


    1. A01IPP4

      Attach the 8 claws to install the front door trim moulding.

  15. INSTALL FRONT DOOR INSIDE HANDLE BEZEL LH


    1. A01IRBS

      Attach the 3 claws to install the inside handle bezel.

  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.