Click here

GENERATOR INSTALLATION

Click here
Click here Click here
  1. Click here

    INSTALL GENERATOR ASSEMBLY


    1. Install the wire harness clamp bracket with the bolt.

      8.4 N*m 85 kgf*cm 74 in.*lbf

    2. Temporarily install the generator assembly with the bolt.

    3. Temporarily install the adjusting bar with the 2 bolts.

    4. A01IO51E03

      Tighten the bolt.

      25 N*m 255 kgf*cm 18 ft.*lbf

    5. Install the wire harness to terminal B with the nut and install the terminal cap.

      9.8 N*m 100 kgf*cm 87 in.*lbf

    6. Connect the connector and attach the wire harness clamp.

  2. Click here

    INSTALL V-RIBBED BELT


    1. Temporarily install the V-ribbed belt.

  3. Click here

    ADJUST V-RIBBED BELT


    1. A01ITH6E01

      Turn bolt C to adjust the tension of the V-ribbed belt.

    2. Tighten bolts A and B.

      for bolt A
      25 N*m 255 kgf*cm 18 ft.*lbf
      for bolt B
      43 N*m 438 kgf*cm 32 ft.*lbf
      Note:

      Do not loosen bolt D.

  4. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  5. Click here

    INSPECT V-RIBBED BELT


    1. A01IRPT

      Check the belt for wear, cracks or other signs of damage.

      If any of the following defects is found, replace the V-ribbed belt.


      • The belt is cracked.

      • The belt is worn out to the extent that the cords are exposed.

      • The belt has chunks missing from the ribs.

    2. A01IORLE02

      Check that the belt fits properly in the ribbed grooves.

      Tip:

      Check with your hand to confirm that the belt has not slipped out of the grooves on the bottom to the pulley. If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt correctly.

    3. A01IPGXE01

      Check the V-ribbed belt deflection and tension.

      Standard Deflection
      Item Specified Condition
      New belt 7.0 to 8.2 mm (0.276 to 0.323 in.)
      Used belt 7.6 to 10.0 mm (0.299 to 0.394 in.)
      Standard Tension
      Item Specified Condition
      New belt 700 to 800 N (70 to 80 kgf, 157.4 to 179.8 lbf)
      Used belt 550 to 750 N (55 to 75 kgf, 123.6 to 168.6 lbf)
      Tip:

      • When inspecting the V-ribbed belt deflection, apply 98 N (10 kgf, 22.0 lbf) of tensile force to it.

      • Check the V-ribbed belt deflection at the specified point.

      • V-ribbed belt tension and deflection should be checked after 2 revolutions of engine cranking.

      • Measure the belt tension when the engine is cold.

      • When adjusting the belt, be sure to adjust it so that the tension is as close as possible to the median of the specified range.

      • When replacing the belt with a new one, be sure to perform the following after adjusting the belt: idle the engine for 5 minutes, and then adjust the belt to the specified value for a new belt after the engine has cooled.

      • When inspecting a belt which has been used for over 5 minutes, apply the used belt specifications.

      • When using a belt tension gauge, confirm its accuracy by using a master gauge first.

  6. Click here

    INSTALL REAR ENGINE UNDER COVER RH


    1. A01IP88

      Install the under cover RH with the 5 clips.

  7. Click here

    INSTALL NO. 2 CYLINDER HEAD COVER


    1. A01IRS7

      Attach the 4 clips to install the cover.

      Note:

      • Be sure to attach the clips securely.

      • Do not apply excessive force or hit the cover to attach the clips. This may cause the cover to break.

  8. Click here

    INSTALL RADIATOR SUPPORT OPENING COVER


    1. A01IQMS

      Attach the 4 hooks to install the radiator support opening cover.

    2. Install the 3 clips.