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GENERATOR (for 100 A Type) REMOVAL

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  1. Click here

    REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

    (Click here)

  2. Click here

    PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  3. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  4. Click here

    REMOVE NO. 1 ENGINE COVER


    1. A01INMI

      Hold the rear of the No. 1 engine cover and slowly raise it to detach the clip on the rear of the No. 1 engine cover. Continue to raise the cover to detach the 3 clips on the front and side of the No. 1 engine cover and remove the No. 1 engine cover.

      Note:

      Attempting to disengage both front and rear clips at the same time may cause the No. 1 engine cover to break.

  5. Click here

    REMOVE RADIATOR SUPPORT OPENING COVER


    1. A01IS0M

      Remove the 3 clips.

    2. Detach the 4 hooks and remove the radiator support opening cover.

  6. Click here

    REMOVE NO. 1 ENGINE UNDER COVER


    1. A01IRQL

      Remove the 6 bolts and 10 clips.

    2. Remove the No. 1 engine under cover.

  7. Click here

    REMOVE REAR ENGINE UNDER COVER RH


    1. A01IQ51

      Remove the 5 clips and rear engine under cover RH.

  8. Click here

    REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH


    1. A01INC5

      Remove the 4 bolts and front suspension member reinforcement RH.

  9. Click here

    REMOVE FAN AND GENERATOR V BELT


    1. A01ISZME02

      Using SST and a 22 mm wrench, rotate the V-ribbed belt tensioner pulley counterclockwise to loosen the fan and generator V belt tension. Then remove the fan and generator V belt.

      09216-42010
      CAUTION:

      • Be careful as the wrench only fits loosely on the belt tensioner tool set point. The wrench may come off the set point and cause injuries.

      • Be careful that your hands do not become jammed between parts such as the fan and generator V belt, pulleys, etc.

      Note:

      Make sure SST is installed as shown in the illustration. If not, SST and/or the fan and generator V belt may not be able to be removed.

      Table 1. Text in Illustration
      *A w/o Air Conditioning System *B w/ Air Conditioning System
  10. Click here

    REMOVE GENERATOR ASSEMBLY


    1. A01IU2S

      Remove the terminal cap.

    2. Disconnect the generator connector and detach the clamp.

    3. Remove the nut and bolt, and disconnect the generator wire.

    4. A01IT7E

      Remove the 3 bolts and generator assembly.