GENERATOR (for 130 A Type) REASSEMBLY


  1. INSTALL GENERATOR DRIVE END FRAME BEARING


    1. A01IOHNE01

      Using SST and a press, press in a new bearing.

      SST
      09950-60010   ( 09951-00470 )
      09950-70010   ( 09951-07100 )
    2. A01ISB9

      Install the retainer plate with the 4 screws.

      Torque:
      2.3 N*m  { 23 kgf*cm, 20 in.*lbf }

  2. INSTALL GENERATOR ROTOR ASSEMBLY


    1. A01ITHY

      Place the generator drive end frame on the generator pulley.

    2. Install the rotor to the generator drive end frame.

    3. A01IPOB

      Place the washer on the rotor.

  3. INSTALL GENERATOR COIL ASSEMBLY


    1. A01ISOZ

      Using a 21 mm deep socket wrench and press, slowly press in the generator coil.

    2. A01INRZ

      Install the coil with the 4 bolts.

      Torque:
      5.8 N*m  { 59 kgf*cm, 51 in.*lbf }

  4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01IO2JE01
      Text in Illustration
      *1 Pin

      While pushing the 2 brushes into the generator brush holder, insert a pin with a diameter of 1.0 mm (0.0394 in.) into the brush holder hole.

    2. A01IRVLE01
      Text in Illustration
      *1 Pin

      Install the generator brush holder with the 2 screws.

      Torque:
      1.8 N*m  { 18 kgf*cm, 16 in.*lbf }

    3. Pull out the pin from the generator brush holder.

  5. INSTALL GENERATOR TERMINAL INSULATOR


    1. A01IN0S

      Install the generator terminal insulator to the generator coil assembly.

  6. INSTALL GENERATOR REAR END COVER


    1. A01INBJ

      Install the rear end cover with the 3 nuts.

      Torque:
      4.6 N*m  { 47 kgf*cm, 41 in.*lbf }

  7. INSTALL GENERATOR PULLEY


    1. Temporarily install the generator pulley.

    2. Mount the generator in a vise between aluminum plates.

    3. A01IR6PE02

      Install SST (A) and (B) to the generator pulley as shown in the illustration.

      Note

      Securely attach SST to the generator pulley and generator rotor shaft.

      SST
      09820-63021
    4. A01INSYE03
      Text in Illustration
      *1 Hold
      *2 Turn
      *3 Fulcrum Length

      Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley.

      Torque:
      without SST
      111 N*m  { 1127 kgf*cm, 82 ft.*lbf }
      with SST
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 400 mm (15.748 in.).

      • This torque value is effective when SST is parallel to a torque wrench.

      • Be careful as the generator pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    5. Check that the generator pulley rotates smoothly.

  8. INSTALL GENERATOR PULLEY CAP


    1. A01IOIA

      Install a new generator pulley cap.