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STEERING KNUCKLE REMOVAL

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Tip:
  • Use the same procedures for the RH side and LH side.

  • The procedures listed below are for the LH side.

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  1. Click here

    REMOVE FRONT WHEEL

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    REMOVE FRONT AXLE SHAFT NUT LH


    1. A01IP5HE01

      Using SST and a hammer, unstake the staked part of the front axle shaft nut.

      09930-00010
      Note:

      Loosen the staked part of the front axle shaft nut completely, otherwise the screw of the drive shaft may be damaged.

    2. While applying the brakes, remove the front axle shaft nut.

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    DISCONNECT FRONT SPEED SENSOR LH


    1. A01IR2D

      Remove the bolt and disengage the clamp, and detach the front speed sensor wire.

      Note:

      Be sure to separate the front speed sensor from the front shock absorber with coil spring completely.

    2. A01IQCT

      Remove the bolt and front speed sensor from the steering knuckle.

      Note:
      • Prevent foreign matter from attaching to the sensor tip.

      • Be careful not to damage the front speed sensor.

      • Clean the installation hole and the surface of the speed sensor every time the speed sensor is removed.

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    REMOVE FRONT FLEXIBLE HOSE


    1. A01IR6F

      Remove the bolt and front flexible hose.

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    REMOVE DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01IQZ1

      Remove the 2 bolts and front disc brake cylinder assembly from the steering knuckle.

      Note:

      Use wire or an equivalent tool to keep the brake cylinder from hanging down by the flexible hose.

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    REMOVE FRONT DISC


    1. A01IRDQE05

      Put matchmarks on the disc and axle hub.

      Table 1. Text in Illustration
      *1 Matchmark
    2. Remove the front disc.

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    DISCONNECT TIE ROD END SUB-ASSEMBLY LH


    1. Remove the cotter pin and nut.

    2. A01IPGQE02

      Install SST to the tie rod end.

      09960-20010 09961-02060
      Note:

      Make sure that the top of SST aligns with the top of the tie rod end.

    3. A01IUMME02

      Using SST, separate the tie rod end from the steering knuckle.

      09960-20010 09961-02010
      CAUTION:

      Apply grease to the bolt threads and the tip of SST.

      Note:
      • Be sure to tighten the string firmly to secure SST to the steering knuckle to prevent SST from falling off.

      • Install SST with the center nut so that A and B are parallel. Otherwise, the dust cover may be damaged.

      • Be sure to place the wrench on the part indicated in the illustration.

      • Do not damage the front disc brake dust cover.

      • Do not damage the ball joint dust cover.

      • Do not damage the steering knuckle.

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    DISCONNECT FRONT NO. 1 SUSPENSION LOWER ARM SUB-ASSEMBLY LH


    1. A01INYS

      Remove the bolt and 2 nuts.

    2. Disconnect the front suspension lower arm from the lower ball joint.

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    REMOVE FRONT AXLE ASSEMBLY LH


    1. A01INGW

      Remove the 2 bolts and 2 nuts, and disconnect the front shock absorber assembly with coil spring from the steering knuckle.

      Tip:

      While holding the nuts in place, loosen and remove the bolts.

    2. A01IODAE02

      Put matchmarks on the drive shaft and front axle hub sub-assembly.

      Table 2. Text in Illustration
      *1 Matchmark
    3. Using a plastic-faced hammer, remove the front axle assembly.

      Note:

      Be careful not to damage the front axle outboard joint boot or the magnet rotor of the hub and bearing. Do not push out the drive shaft from the axle assembly with excessive force.

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    REMOVE FRONT LOWER BALL JOINT ASSEMBLY LH


    1. Hold the front axle assembly in a vise between aluminum plates.

      Note:

      When using a vise, do not overtighten it.

    2. Remove the cotter pin and nut.

    3. A01IU0HE01

      Install SST to the front lower ball joint as shown in the illustration.

      09960-20010 09961-02050 09961-02050
      Note:

      Make sure that the clearance measurement between SST and the front axle assembly is 1 mm (0.0394 in.).

    4. A01IS9KE01

      Using SST, remove the front lower ball joint from the front axle assembly as shown in the illustration.

      09960-20010 09961-02050 09961-02050 09961-02010
      Table 3. Text in Illustration
      *a Molybdenum Grease Application Area
      *b Turn
      CAUTION:

      Apply molybdenum grease to the bolt threads and the tip of SST.

      Note:
      • Install SST so that A and B are parallel.

      • Be sure to turn the part indicated in the illustration with a wrench.

      • Do not damage the front lower ball joint dust cover.

      • Be sure to tie the string of SST to the vehicle to prevent SST from dropping.

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    REMOVE STEERING KNUCKLE LH


    1. Hold the front axle assembly in a vise between aluminum plates.

      Note:

      When using a vise, do not overtighten it.

    2. A01IU3S

      Remove the 4 bolts and front axle hub sub-assembly from the steering knuckle.

      Note:

      Do not place the magnet rotor side of the hub and bearing so that it is facing downward, and do not allow the magnet rotor side to become damaged or contact foreign matter.

    3. Remove the front brake dust cover from the steering knuckle.