FRONT DRIVE SHAFT ASSEMBLY (for 1AD-FTV, 2AD-FHV) REASSEMBLY

INSTALL FRONT DRIVE SHAFT DUST COVER LH
1. Using SST and a press, press on a new drive shaft dust cover.
  
  SST
  
  09527-10011
  Note
  
  The dust cover should be installed completely.
  
  Be careful not to damage the dust cover.
INSTALL FRONT DRIVE SHAFT DUST COVER RH
1. Using SST and a press, press on a new drive shaft dust cover until the dimension from the tip of the center drive shaft to the drive shaft dust cover reaches the specification as shown in the illustration.
  
  SST
  
  09527-10011
  
  Standard dimension (A)
  
  115.5 to 116.5 mm (4.55 to 4.58 in.)
  Note
  
  The dust cover should be installed completely.
  
  Be careful not to damage the dust cover.

Standard dimension (A)
115.5 to 116.5 mm (4.55 to 4.58 in.)

INSTALL FRONT AXLE OUTBOARD JOINT BOOT LH

Tech Tips

Before installing the boot, wrap the spline of the drive shaft with vinyl tape to prevent the boot from being damaged.

Text in Illustration

*1 Vinyl Tape

Install new parts to the outboard joint shaft in the following order.
1. No. 2 axle outboard joint boot clamp
2. Outboard joint boot
3. Outboard joint boot clamp

Text in Illustration
*1	Vinyl Tape

Pack the outboard joint shaft and boot with grease from the boot kit.

Standard Grease Capacity

Engine Type	Capacity
for 1AD-FTV	89.5 to 99.5 g (3.16 to 3.50 oz.)
for 2AD-FHV	100 to 120 g (3.53 to 4.23 oz.)

INSTALL FRONT AXLE OUTBOARD JOINT BOOT RH

Tech Tips

Use the same procedures described for the LH side.

INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP LH

Secure the No. 2 axle outboard joint boot clamp to the boot.
Place SST onto the No. 2 axle outboard joint boot clamp.

SST

09521-24010
Tighten SST so that the No. 2 axle outboard joint boot clamp is pinched.

Note

Do not overtighten SST.

Using SST, adjust the clearance of the clamp.

SST: 09240-00020

Standard clearance
for 1AD-FTV
0.5 to 1.5 mm (0.0197 to 0.0591 in.)
for 2AD-FHV
1.2 to 4.0 mm (0.0473 to 0.1574 in.)

Note

If the clearance is more than the standard, retighten the clamp.

INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP RH

Tech Tips

Use the same procedures described for the LH side.

INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH

Secure the outboard joint boot clamp to the boot.
Place SST onto the outboard joint boot clamp.

SST

09521-24010
Tighten SST so that the outboard joint boot clamp is pinched.

Note

Do not overtighten SST.

Using SST, adjust the clearance of the clamp.

SST: 09240-00020

Standard clearance
for 1AD-FTV
0.5 to 1.5 mm (0.0197 to 0.0591 in.)
for 2AD-FHV
1.2 to 4.0 mm (0.0473 to 0.1574 in.)

Note

If the clearance is more than the standard, retighten the clamp.

INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH

Tech Tips

Use the same procedures described for the LH side.
INSTALL FRONT DRIVE SHAFT DAMPER LH
1. Install the drive shaft damper to the drive shaft.
  
  Note
  
  Make sure that the damper is on the shaft groove.
2. Adjust the position of the damper so that the dimension is as described below.
  
  Standard dimension (A)
  
  161 to 165 mm (6.34 to 6.49 in.)
INSTALL FRONT DRIVE SHAFT DAMPER CLAMP LH
1. for 1AD-FTV:
  1. Install a new drive shaft damper clamp to the damper.
    
    Note
    
    Be sure to install the clamp on the inboard joint side in the correct position.
  2. Place SST onto the damper clamp.
    
    SST
    
    09521-24010
  3. Tighten SST so that the damper clamp is pinched.
    
    Note
    
    Do not overtighten SST.
  4. Using SST, adjust the clearance of the damper clamp.
    
    SST
    
    09240-00020
    
    Standard clearance
    
    0.5 to 1.5 mm (0.0197 to 0.0591 in.)
    
    Note
    
    If the clearance is more than the standard, retighten the clamp.
2. for 2AD-FHV:
  1. Install a new drive shaft damper clamp to the damper.
    
    Note
    
    Be sure to install the clamp on the inboard joint side in the correct position.
  2. Using needle-nose pliers, install the damper clamp as shown in the illustration.
INSTALL FRONT DRIVE INBOARD JOINT LH
1. Wrap the spline of the outboard joint shaft with vinyl tape to prevent the boot from being damaged.
2. Install new parts to the inboard joint shaft in the following order.
  1. Inboard joint boot clamp
  2. Inboard joint boot
  3. No. 2 axle inboard joint boot clamp
3. Place the beveled side of the tripod axial spline toward the outboard joint.
4. Text in Illustration
  
  *1 Matchmark
  
  Align the matchmarks placed before removal.
5. Using a brass bar and hammer, tap the tripod onto the drive shaft.
  Note
  - Do not tap the rollers.
  - Be sure to install the tripod in the correct direction.
6. Pack the inboard joint shaft and boot with grease from the boot kit.
  
  Standard grease capacity
  
  170 to 190 g (6.00 to 6.70 oz.)
7. Text in Illustration
  
  *A for 1AD-FTV
  
  *B for 2AD-FHV
  
  Using a snap ring expander, install a new shaft snap ring.
8. Text in Illustration
  
  *1 Matchmark
  
  Align the matchmarks install the inboard joint to the outboard joint shaft.
INSTALL FRONT DRIVE INBOARD JOINT RH

Tech Tips

Use the same procedures described for the LH side.

Standard dimension (A)
161 to 165 mm (6.34 to 6.49 in.)

Standard clearance
0.5 to 1.5 mm (0.0197 to 0.0591 in.)

Text in Illustration
*1	Matchmark

Standard grease capacity
170 to 190 g (6.00 to 6.70 oz.)

Text in Illustration
*A	for 1AD-FTV
*B	for 2AD-FHV

Text in Illustration
*1	Matchmark

INSTALL FRONT AXLE INBOARD JOINT BOOT LH

Install the inboard joint boot to the inboard joint.

Text in Illustration
*1	for LH Side
*2	for RH Side

Check that the 2 boots are not stretched or contracted when the drive shaft is at the standard length.

Dimension (A)

Engine Type	Dimension
for 1AD-FTV LH side	540.8 mm (1.77 ft.)
for 1AD-FTV RH side	918.5 mm (3.01 ft.)
for 2AD-FHV LH side	542 mm (1.78 ft.)
for 2AD-FHV RH side	916.3 mm (3.01 ft.)

INSTALL FRONT AXLE INBOARD JOINT BOOT RH

Tech Tips

Use the same procedures described for the LH side.
INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP LH
1. for 1AD-FTV:
  1. Secure the inboard joint boot clamp to the boot.
  2. Place SST onto the inboard joint boot clamp.
    
    SST
    
    09521-24010
  3. Tighten SST so that the clamp is pinched.
    
    Note
    
    Do not overtighten SST.
  4. Using SST, adjust the clearance of the clamp.
    
    SST
    
    09240-00020
    
    Standard clearance
    
    0.5 to 1.5 mm (0.0197 to 0.0591 in.)
    
    Note
    
    If the clearance is more than the standard, retighten the clamp.
2. for 2AD-FHV:
  1. Secure the inboard joint boot clamp to the boot.
  2. Using needle-nose pliers, install the axle inboard joint boot clamp as shown in the illustration.
    
    Note
    
    Be careful not to damage the boot.
INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP RH

Tech Tips

Use the same procedures described for the LH side.
INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP LH
1. Secure the inboard joint boot clamp to the boot.
2. Using needle-nose pliers, install the axle inboard joint boot clamp as shown in the illustration.
  
  Note
  
  Be careful not to damage the boot.
INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP RH

Tech Tips

Use the same procedures described for the LH side.
INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH
1. Install a new hole snap ring.

Standard clearance
0.5 to 1.5 mm (0.0197 to 0.0591 in.)

INSPECT DRIVE SHAFT

Check that there is no severe play in the radial direction of the outboard joint.
Check that the inboard joint slides smoothly in the thrust direction.
Check that there is no severe play in the radial direction of the inboard joint.
Check the 2 boots for damage.

Text in Illustration
*1	for LH Side
*2	for RH Side

Check that the 2 boots are not stretched or contracted when the drive shaft is at the standard length.

Standard Dimension (A)

Item	Specified Condition
for 1AD-FTV LH side	540.8 mm (1.77 ft.)
for 1AD-FTV RH side	918.5 mm (3.01 ft.)
for 2AD-FHV LH side	542 mm (1.78 ft.)
for 2AD-FHV RH side	916.3 mm (3.01 ft.)

If the boots are stretched or contracted, correct them.