TRANSMISSION CONTROL CABLE INSTALLATION

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET


    1. Install the No. 1 transmission control cable bracket to the continuously variable transaxle assembly with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. Attach the clamp.

  2. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

    Note

    Before installing the transmission control cable assembly, check that the park/neutral position switch and shift lever are in neutral.


    1. Put the transmission control cable assembly into the cabin and connect the transmission control cable assembly with the 2 nuts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Connect the transmission control cable clamp to the rear engine mounting insulator with the bolt.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    3. Connect the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.

    4. Connect the transmission control cable assembly to the control shaft lever with the nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    5. Turn the nut of the transmission control cable assembly 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.

      A01ITS8E11
      Text in Illustration
      *1 Stopper *2 Nut
      *a Push in - -

    6. Install the outer part of the transmission control cable assembly to the shift lever assembly. Check that the spring is positioned at "A" and push in the stopper.

      A01IQUME01
      Text in Illustration
      *1 Stopper *2 Nut
      *3 Shift Lever Assembly *4 Spring

      Tech Tips

      If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

    7. A01IT4JE09
      Text in Illustration
      *1 Lock Piece
      *a Side View
      *b Bottom View
      *c Push

      Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.

    8. A01IQXAE03
      Text in Illustration
      *1 Lock Piece
      A01ISM9 MP grease

      Coat the end of the transmission control cable assembly with MP grease.

    9. Connect the end of the transmission control cable assembly to the shift lever assembly.

      Note


      • Make sure that the lock piece is pulled up.

      • Push on the end of the transmission control cable assembly all the way to the base of the pin.

    10. A01ISRAE07
      Text in Illustration
      *1 Lock Piece
      *2 Adjuster Case
      *a Push in

      Push the lock piece into the adjuster case.

      Note

      Securely push in the lock piece until it locks.

  3. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR


    1. Install the front floor No. 1 heat insulator with the 3 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  4. INSTALL FRONT FLOOR NO. 2 HEAT INSULATOR


    1. Install the front floor No. 2 heat insulator with the 3 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01IULCE01

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum Free Length
      41.5 mm (1.63 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. A01IS8PE11
      Text in Illustration
      *1 Gasket
      *2 Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.

      Note


      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

    3. A01IRWB

      Install the 3 exhaust pipe supports, and then install the front exhaust pipe assembly with the 2 bolts and 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  6. CONNECT HEATED OXYGEN SENSOR CONNECTOR


    1. Attach the clamp.

    2. Connect the connector.

  7. INSTALL NO. 2 ENGINE UNDER COVER


    1. A01IPUX

      Install the under cover with the 4 clips.

  8. INSTALL FRONT FLOOR CENTER BRACE

    A01IP00

    1. Install the floor brace with the 4 bolts.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  9. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. Install the air cleaner case with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Attach the wire harness clamp to the air cleaner case.

  10. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. A01IPUC

      Connect the air cleaner cap with the band.

    2. Connect the PCV hose.

    3. A01IP4V

      Connect the 2 clamps.

    4. A01ISEG

      Attach the 2 clamps and connect the wire harness.

    5. Connect the mass air flow meter connector.

  12. INSTALL NO. 2 CYLINDER HEAD COVER


    1. A01IRS7

      Attach the 4 clips to install the cover.

      Note


      • Be sure to attach the clips securely.

      • Do not apply excessive force or hit the cover to attach the clips. This may cause the cover to break.

  13. INSPECT SHIFT LEVER POSITION


    1. When moving the shift lever from P to R with the ignition switch ON and the brake pedal depressed, make sure that the shift lever moves smoothly and correctly into position.

    2. Start the engine and make sure that the vehicle moves forward after moving the shift lever from N to D and moves in reverse after moving the shift lever to R.

      If the operation cannot be performed as specified, inspect the park/neutral position switch assembly and check the shift lever assembly installation condition.

  14. ADJUST SHIFT LEVER POSITION


    1. Apply the parking brake and move the shift lever to N.

    2. A01IPDG

      Disconnect the end of the transmission control cable assembly from the shift lever assembly.

    3. A01ITR7E01
      Text in Illustration
      *1 Stopper
      *2 Nut

      Pull out the stopper of the transmission control cable assembly.

      Note

      Do not remove the stopper. If the stopper is removed, reinstall it to its original position.

    4. Rotate the nut counterclockwise approximately 180° and, while holding the nut in that position, disconnect the transmission control cable assembly from the shift lever assembly.

      Note

      Do not over-rotate the nut as it will come off the internal spring and the transmission control cable assembly will not be reusable.

    5. A01IT4JE09
      Text in Illustration
      *1 Lock Piece
      *a Side View
      *b Bottom View
      *c Push

      Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.

    6. Turn the nut of the transmission control cable assembly 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.

      A01ITS8E10
      Text in Illustration
      *1 Stopper *2 Nut
      *a Push in - -

    7. Install the outer part of the transmission control cable assembly to the shift lever assembly. Check that the spring is positioned at "A" and push in the stopper.

      A01IQUME01
      Text in Illustration
      *1 Stopper *2 Nut
      *3 Shift Lever Assembly *4 Spring

      Tech Tips

      If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

    8. A01IQXAE03

      Coat the end of the transmission control cable assembly with MP grease.

    9. Connect the end of the transmission control cable assembly to the shift lever assembly.

      Text in Illustration
      *1 Lock Piece
      A01ISM9 MP grease

      Note


      • Make sure that the lock piece is pulled up.

      • Push on the end of the cable all the way to the base of the pin.

    10. A01ISRAE07
      Text in Illustration
      *1 Lock Piece
      *2 Adjuster Case
      *a Push in

      Push the lock piece into the adjuster case.

      Note

      Securely push in the lock piece until it locks.

    11. After adjusting the shift lever position, check the operation and function of the shift lever. If there is a problem, adjust the position again.

  15. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

    Click here