INPUT SHAFT DISASSEMBLY

INSPECT 6TH GEAR THRUST CLEARANCE

1. 

   Using a dial indicator, measure the 6th gear thrust clearance.

   Standard clearance
   0.15 to 0.43 mm (0.00591 to 0.0169 in.)

   Maximum clearance
   0.43 mm (0.0169 in.)

   If the clearance is more than the maximum, replace the No. 3 transmission clutch hub, 6th gear or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 5TH GEAR THRUST CLEARANCE

1. 

   Using a dial indicator, measure the 5th gear thrust clearance.

   Standard clearance
   0.15 to 0.43 mm (0.00591 to 0.0169 in.)

   Maximum clearance
   0.43 mm (0.0169 in.)

   If the clearance is more than the maximum, replace the No. 3 transmission clutch hub, 5th gear or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 4TH GEAR THRUST CLEARANCE

1. 

   Using a dial indicator, measure the 4th gear thrust clearance.

   Standard clearance
   0.15 to 0.56 mm (0.00591 to 0.0220 in.)

   Maximum clearance
   0.56 mm (0.0220 in.)

   If the clearance is more than the maximum, replace the No. 2 transmission clutch hub, 4th gear or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 3RD GEAR THRUST CLEARANCE

1. 

   Using a dial indicator, measure the 3rd gear thrust clearance.

   Standard clearance
   0.15 to 0.43 mm (0.00591 to 0.0169 in.)

   Maximum clearance
   0.43 mm (0.0169 in.)

   If the clearance is more than the maximum, replace the No. 2 transmission clutch hub, 3rd gear or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 6TH GEAR RADIAL CLEARANCE

1. 

   Using a dial indicator, measure the 6th gear radial clearance between the gear and shaft.

   Standard clearance
   0.009 to 0.045 mm (0.000354 to 0.00177 in.)

   Maximum clearance
   0.045 mm (0.00177 in.)

   If the clearance is more than the maximum, replace the 6th gear, 6th gear needle roller bearing, inner 6th gear bearing race or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 5TH GEAR RADIAL CLEARANCE

1. 

   Using a dial indicator, measure the 5th gear radial clearance between the gear and shaft.

   Standard clearance
   0.009 to 0.045 mm (0.000354 to 0.00177 in.)

   Maximum clearance
   0.045 mm (0.00177 in.)

   If the clearance is more than the maximum, replace the 5th gear, 5th gear needle roller bearing, inner 5th gear bearing race or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 4TH GEAR RADIAL CLEARANCE

1. 

   Using a dial indicator, measure the 4th gear radial clearance between the gear and shaft.

   Standard clearance
   0.009 to 0.050 mm (0.000354 to 0.0197 in.)

   Maximum clearance
   0.050 mm (0.0197 in.)

   If the clearance is more than the maximum, replace the 4th gear, 4th gear needle roller bearing or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 3RD GEAR RADIAL CLEARANCE

1. 

   Using a dial indicator, measure the 3rd gear radial clearance.

   Standard clearance
   0.009 to 0.050 mm (0.000354 to 0.0197 in.)

   Maximum clearance
   0.050 mm (0.0197 in.)

   If the clearance is more than the maximum, replace the 3rd gear, 3rd gear needle roller bearing or input shaft. Replace the part or parts determined to be the most likely cause of the problem.