OUTPUT SHAFT DISASSEMBLY

INSPECT 1ST GEAR THRUST CLEARANCE

1. 

   Using a dial indicator, measure the 1st gear thrust clearance.

   Standard clearance
   0.20 to 0.38 mm (0.00788 to 0.0149 in.)

   Maximum clearance
   0.38 mm (0.0149 in.)

   If the clearance is more than the maximum, replace the No. 1 transmission clutch hub, 1st gear bush or 1st gear. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 2ND GEAR THRUST CLEARANCE

1. 

   Using a dial indicator, measure the 2nd gear thrust clearance.

   Standard clearance
   0.15 to 0.33 mm (0.00591 to 0.0129 in.)

   Maximum clearance
   0.33 mm (0.0129 in.)

   If the clearance is more than the maximum, replace the inner 2nd gear bearing race, No. 1 transmission clutch hub, 2nd gear or 3rd driven gear. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 1ST GEAR RADIAL CLEARANCE

1. 

   Using a dial indicator, measure the 1st gear radial clearance.

   Standard clearance
   for TMC Made
   0.009 to 0.047 mm (0.000355 to 0.00185 in.)
   except TMC Made
   0.009 to 0.045 mm (0.000355 to 0.00177 in.)

   Maximum clearance
   for TMC Made
   0.047 mm (0.00185 in.)
   except TMC Made
   0.045 mm (0.00177 in.)

   Tip:

   Two different manual transaxle models produced by different manufacturers are available for this vehicle.

   Referring to the Introduction section, check the serial number. Confirm which manufacturer produced the manual transaxle according to the following table.

   Serial Number	Manufacturer
   ##JTR############	for TMC Made
   ##EPP############	except TMC Made

   If the clearance is more than the maximum, replace the 1st gear, 1st gear needle roller bearing or output shaft. Replace the part or parts determined to be the most likely cause of the problem.

INSPECT 2ND GEAR RADIAL CLEARANCE

1. 

   Using a dial indicator, measure the 2nd gear radial clearance.

   Standard clearance
   for TMC Made
   0.009 to 0.047 mm (0.000355 to 0.00185 in.)
   except TMC Made
   0.009 to 0.045 mm (0.000355 to 0.00177 in.)

   Maximum clearance
   for TMC Made
   0.047 mm (0.00185 in.)
   except TMC Made
   0.045 mm (0.00177 in.)

   Tip:

   Two different manual transaxle models produced by different manufacturers are available for this vehicle.

   Referring to the Introduction section, check the serial number. Confirm which manufacturer produced the manual transaxle according to the following table.

   Serial Number	Manufacturer
   ##JTR############	for TMC Made
   ##EPP############	except TMC Made

   If the clearance is more than the maximum, replace the 2nd gear, 2nd gear needle roller bearing or output shaft. Replace the part or parts determined to be the most likely cause of the problem.