MANUAL TRANSAXLE ASSEMBLY REMOVAL

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE


    1. Remove the engine assembly with transaxle Click here.

  2. REMOVE STARTER ASSEMBLY


    1. Remove the starter assembly Click here.

  3. REMOVE ENGINE WIRE

    A01IS2Q

    1. Remove the 2 bolts and engine wire.

  4. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A01ITFU

      Disconnect the back-up light switch connector and remove the bolt and wire harness from the manual transaxle.

    2. A01IS0I

      Remove the bolt, clamp and wire harness from the manual transaxle.

    3. A01ITHU

      Remove the 7 bolts and manual transaxle.

  5. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A01INHF

      Remove the 4 bolts and front engine mounting bracket.

  6. REMOVE ENGINE MOUNTING BRACKET LH


    1. A01IOCY

      Remove the 4 bolts and engine mounting bracket LH.

  7. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A01IPV1

      Remove the 4 bolts and rear engine mounting bracket.

  8. REMOVE CLUTCH RELEASE BLEEDER TO FLEXIBLE HOSE TUBE

    A01ITRX

    1. Remove the bolt and disconnect the clamp.

    2. Using a union nut wrench, remove the clutch release bleeder to flexible hose tube from the clutch release bleeder sub-assembly.

  9. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


    1. A01IPYR

      Remove the bolt and clutch flexible hose bracket from the manual transaxle.

  10. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    A01INUU

    1. Using a union nut wrench, separate the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

  11. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    1. A01IU6K

      Remove the clutch tube boot from the manual transaxle assembly.

    2. A01IU7F

      Remove the 3 bolts and clutch release with bearing cylinder assembly together with the clutch release cylinder to bleeder tube.

    3. A01IN29

      Using a union nut wrench, remove the clutch release cylinder to bleeder tube from the clutch release with bearing cylinder assembly.

  12. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A01IO87

      Remove the bolt and speedometer driven hole cover sub-assembly from the transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.