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DIFFERENTIAL CASE REASSEMBLY

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  1. Click here

    INSTALL FRONT DIFFERENTIAL SIDE GEAR


    1. A01IUNC

      Coat the rotating surface of the front differential side gear with gear oil.

    2. Install the 2 front differential side gears and 2 front differential side gear thrust washers to the front differential case.

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    INSTALL FRONT DIFFERENTIAL PINION


    1. A01IRD0

      Coat the rotating surface of the front differential pinion with gear oil.

    2. Install the 2 front differential pinion thrust washers and 2 front differential pinions from the differential case.

      Tip:

      Install the 2 front differential pinions with the front differential washers while turning the front differential pinion.

    3. A01IQ54

      Install the No. 1 front differential pinion shaft into the differential case.

    4. A01IQ5O

      Using a 5 mm pin punch and hammer, install the front differential pinion shaft straight pin through the front differential case and the hole in the pinion shaft.

    5. A01INA9

      Using a hammer and chisel, stake the front differential case.

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    INSTALL FRONT DIFFERENTIAL RING GEAR


    1. Clean the contact surfaces of the front differential case and ring gear.

    2. Heat the front differential ring gear to 90 to 110°C (194 to 230°F) in boiling water.

    3. A01IOGSE03

      After the moisture on the ring gear has completely evaporated, quickly align the matchmarks on the ring gear and the differential case and install the ring gear to the differential case.

      Table 1. Text in Illustration
      *1 Matchmark

    4. Install the 16 bolts.

      106 N*m 1081 kgf*cm 78 ft.*lbf
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    INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A01IQEBE01

      Using SST and a press, press in a new front tapered roller bearing.

      09523-36010
      09950-60010 09951-00460 09951-00560 09952-06010
      09950-70010 09951-07150
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    INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A01IS85E01

      Using SST and a press, press in a new rear tapered roller bearing.

      09554-22010