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CLUTCH UNIT (for 1ZR-FAE, 2ZR-FAE) REMOVAL

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Note:

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

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  1. Click here

    REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. for 1ZR-FAE:

      Remove the manual transaxle assembly (Click here).

    2. for 2ZR-FAE:

      Remove the manual transaxle assembly (Click here).

  2. Click here

    REMOVE CLUTCH RELEASE BLEEDER TO FLEXIBLE HOSE TUBE


    1. A01ITRX

      for 1ZR-FAE:


      1. Remove the bolt and disconnect the clamp.

      2. Using a union nut wrench, remove the clutch release bleeder to flexible hose tube from the clutch release bleeder sub-assembly.

    2. A01IQTQ

      for 2ZR-FAE:


      1. Remove the 2 bolts and disconnect the 2 clamps.

      2. Using a union nut wrench, remove the clutch release bleeder to flexible hose tube from the clutch release bleeder sub-assembly

  3. Click here

    REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY


    1. Using a union nut wrench, separate the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

  4. Click here

    REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    1. A01IU6K

      Remove the clutch tube boot from the manual transaxle assembly.

    2. A01IU7F

      Remove the 3 bolts and clutch release with bearing cylinder assembly together with the clutch release cylinder to bleeder tube.

    3. A01IN29

      Using a union nut wrench, remove the clutch release cylinder to bleeder tube from the clutch release with bearing cylinder assembly.

  5. Click here

    REMOVE CLUTCH COVER ASSEMBLY


    1. Put matchmarks on the clutch cover assembly and flywheel sub-assembly.

      Table 1. Text in Illustration
      *1 Matchmark

    2. Loosen each set bolt one turn at a time in the order shown in the illustration until the spring tension is released.

    3. Remove the set bolts and pull off the clutch cover assembly.

      Note:

      Do not drop the clutch disc assembly.

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    REMOVE CLUTCH DISC ASSEMBLY