CLUTCH ACCUMULATOR (for 2AD-FHV) INSTALLATION


  1. INSTALL CLUTCH ACCUMULATOR ASSEMBLY


    1. A01IQ2P

      Install the clutch accumulator assembly to the transaxle assembly with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    2. A01IRYT

      Connect the flexible hose with the clip.

    3. Install the accumulator to flexible hose tube with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Using a union nut wrench, connect the accumulator to flexible hose tube to the clutch accumulator assembly and flexible hose.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    5. Using a union nut wrench, connect the clutch release cylinder to accumulator tube to the clutch accumulator assembly.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  2. INSTALL BATTERY CARRIER


    1. A01ISD1

      Install the battery carrier with the 4 bolts.

      Torque:
      19 N*m  { 189 kgf*cm, 14 ft.*lbf }

    2. Attach the 2 clamps to connect the wire harness.

  3. INSTALL BATTERY TRAY

  4. INSTALL BATTERY

  5. INSTALL BATTERY INSULATOR

  6. INSTALL BATTERY CLAMP SUB-ASSEMBLY


    1. A01IP71

      Attach the hook of the battery clamp sub-assembly to the battery carrier.

    2. Partially tighten the nut and temporarily install the bolt.

    3. Adjust the battery clamp sub-assembly position.

    4. Tighten the nut and bolt.

      Torque:
      for bolt
      17 N*m  { 168 kgf*cm, 12 ft.*lbf }
      for nut
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  7. INSTALL NO. 1 ENGINE UNDER COVER


    1. Install the No. 1 engine under cover with the 10 clips and 6 bolts.

  8. INSTALL FRONT LOWER BUMPER ABSORBER


    1. A01IPJ8

      Insert the 2 hooks of the front lower bumper absorber into the installation holes in the body to install the front lower bumper absorber.

    2. Install the 4 bolts.

    3. Install the 2 clips.

  9. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. BLEED CLUTCH LINE


    1. for 2AD-FHV:

      Bleed the clutch line Click here.

  12. INSPECT FLUID LEVEL


    1. A01INQ3

      Check the fluid level.

      If the brake fluid level is lower than the MIN line, check for leaks and inspect the disc brake pads. If necessary, refill the reservoir with brake fluid to the MAX line after repair or replacement.

      Brake Fluid
      SAE J1704 or FMVSS No. 116 DOT 4

  13. INSPECT FLUID LEAK

    Tech Tips

    Check for leaks in the clutch system.