MANUAL TRANSAXLE ASSEMBLY INSTALLATION


  1. INSTALL REAR ENGINE MOUNTING BRACKET


    1. A01IUP9

      Install the rear engine mounting bracket with the 5 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

  2. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. A01IQ5X

      Install the front engine mounting bracket with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  3. INSTALL ENGINE MOUNTING BRACKET LH


    1. A01IQ3R

      Install the engine mounting bracket LH with the 4 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  4. INSTALL MANUAL TRANSAXLE ASSEMBLY


    1. A01IRJY

      Align the input shaft with the clutch disc and install the transaxle to the engine.

      Note

      Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle to the engine with the contact surfaces of the engine and transaxle flat against each other.

    2. A01IOTZE03

      Install the 5 bolts.

      Torque:
      for bolt A
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }
      for bolt B
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

      Note

      Make sure that the dowel pins are fully engaged, and make sure that the contact surface of the transaxle fits close against the engine assembly before tightening the bolts.

  5. INSTALL STIFFENER PLATE RH


    1. A01IRFC

      Install the stiffener plate RH with the 4 bolts.

      Torque:
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }

  6. INSTALL STIFFENER PLATE LH


    1. A01IO7D

      Install the stiffener plate LH with the 4 bolts.

      Torque:
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }

  7. INSTALL OIL PAN INSULATOR


    1. A01IP2X

      Install the oil pan insulator with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  8. INSTALL ENGINE WIRE

    A01IP56

    1. Connect the back-up light switch connector, install the 2 bolts, and attach the 3 clamps to install the engine wire to the manual transaxle.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  9. INSTALL AIR TUBE SUPPORT


    1. A01IT0E

      Install the air tube support with the 2 bolts.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  10. INSTALL STARTER ASSEMBLY


    1. A01ISPP

      Install the starter with the 2 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

    2. Connect the starter wire with the nut and close the terminal cap.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the starter connector.

  11. INSTALL NO. 1 AIR TUBE


    1. Install the No. 1 air tube with the 2 bolts and tighten the clamp.

      Torque:
      for bolt
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      for clamp
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      Before installation, remove any oil residue from the inside of the tube and hose.

  12. INSTALL REAR ENGINE MOUNTING INSULATOR


    1. Install the rear engine mounting insulator with the 2 bolts and 2 nuts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  13. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE


    1. Install the engine assembly with transaxle Click here.