CLUTCH MASTER CYLINDER (for RHD) INSTALLATION


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. Install the clutch master cylinder bracket.

    2. A01IOPC

      Install the clutch master cylinder assembly with the 2 nuts.

      Torque:
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }
    3. A01IR3SE09
      Text in Illustration
      *A for Gasoline
      *B for Diesel
      A01ISM9 MP grease

      Apply MP grease to the contact surface of the clutch master cylinder push rod clevis with hole pin.

    4. Connect the clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

      Tech Tips

      Install the clutch master cylinder push rod clevis with hole pin from the left side of the vehicle.

    5. Install a new clip to the clutch master cylinder push rod clevis with hole pin.

  2. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


    1. A01IOVP

      Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. INSTALL CLUTCH RESERVOIR TUBE

    A01IOAL

    1. Connect the clutch reservoir tube to the clutch master cylinder assembly with the clip.

  4. INSTALL BRAKE BOOSTER ASSEMBLY (for RHD)


    1. Install the brake booster assembly Click here.

  5. BLEED CLUTCH LINE


    1. for 1AD-FTV:

      Bleed the clutch line Click here.

    2. for 1WW:

      Bleed the clutch line Click here.

    3. for 1ZR-FAE:

      Bleed the clutch line Click here.

    4. for 2ZR-FAE:

      Bleed the clutch line Click here.

  6. INSPECT FLUID LEVEL


    1. A01INQ3

      Check the fluid level.

      If the brake fluid level is lower than the MIN line, check for leaks and inspect the disc brake pads. If necessary, refill the reservoir with brake fluid to the MAX line after repair or replacement.

      Brake Fluid
      SAE J1704 or FMVSS No. 116 DOT 4

  7. INSPECT FOR FLUID LEAK

    Tech Tips

    Check for leaks in the clutch system.

  8. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY


    1. Inspect and adjust the clutch pedal sub-assembly Click here.

  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Install the lower No. 1 instrument panel airbag assembly Click here.